Are you looking for the best wire cutting machining factories in China to meet your precision manufacturing needs? Here’s a guide to help you navigate the top players in the industry. From high-precision machines to exceptional customer service, we’ll compare the leading manufacturers to ensure you make the right choice for your business. Let’s dive into the world of wire EDM machining, where accuracy and innovation reign supreme. Here are some of the top factories that stand out: – BQ Wire EDM: Known for their

Wire EDM Machining | Wire Cutting Services In China

Product Details: Wire EDM machining services provided by CNC Now in China utilize advanced equipment to create components with extremely high tolerances. The process involves no physical contact with the machine part, making it suitable for any hard, conductive material without damaging or compromising the finished product. Thermal issues are minimized, and there is less stress on the part, which reduces distortion and the risk of damage. This method is ideal for fragile, delicate components.

Pros:
– Extremely precise: Wire EDM is widely considered the most precise manufacturing…
– Highly-repeatable: Wire EDM can create intricate parts over and over again with…
– No physical contact: The process does not damage or compromise the finished prod…

Cons:
– Limited to conductive materials: Wire EDM can only be used on materials that are…
– Slower material removal: Compared to other machining methods like CNC milling, w…

Thread: About Wire EDM original in China – Industry Arena

Product Details: The Wire Cut EDM machines, such as the DK77 series, are manufactured by Suzhou Baoma Numerical Control Equipment CO., Ltd. These machines are featured in the mold industry and are known for their high efficiency and precision. Key details include a big taper of sixty degrees, high efficiency with a cutting speed of 120mm/min, good surface finish of less than 1.2μm in three times cutting, long travel of 1000*2000mm, and large thickness capability of 500mm. The machines use molybdenum wire as the electrode, which can be used multiple times, and are capable of satisfying wide customer demands despite being lower

in price compared to low-speed WEDM machines[2].

Pros:
– High efficiency with a cutting speed of 120mm/min
– Good surface finish of less than 1.2μm in three times cutting
– Large travel and thickness capabilities
– Molybdenum wire can be used multiple times
– Lower price compared to low-speed WEDM machines
– Wide market acceptance and export to various regions

Cons:
– Molybdenum wire cannot bear large current, making it more fragile
– Limited to machining current of no more than 6A for high-speed WEDM
– Quality and performance may vary compared to more expensive, mainstream machines

China Top Grade Wire EDM Machining Services丨High …

Product Details: Wire EDM (Electrical Discharge Machining) is a precision machining process that uses an electrically charged wire to cut through conductive materials. It is ideal for producing intricate parts with complex shapes, sharp corners, and delicate features. The process involves submerging an electrode wire in a dielectric fluid and passing an electric current through it, creating sparks that erode the material from the workpiece. Wire EDM can handle materials up to 5 inches thick and achieve tolerances as tight as ±0.0001 inches.

Pros:
– High precision and accuracy, achieving tolerances as small as ±0.0001 inches.
– Efficient production with minimal risk of tool wear due to the non-contact natur…
– Versatility in handling various conductive materials, including hard and exotic…
– Cost-effective compared to traditional machining methods for precision parts.
– Produces burr-free surface and edge finish, reducing post-processing needs.
– Suitable for applications requiring complex shapes, small features, and tight to…

Cons:
– Limited to electrically conductive materials.
– Slower than some traditional machining methods for certain applications.
– Requires specialized equipment and expertise.
– May involve higher initial setup costs due to the complexity of the process.

China cnc wire cut edm machine manufacturers …

CNC wire-cutting EDM jiangsu dongqing CNC machine tool …

CNC EDM Wire Cut DK7750 (MACHIMAX), China – KNAVI

Product Details: The CNC EDM Wire Cut DK7750 (MACHIMAX) features a working table size of 1040mm x 730mm and a maximum workpiece weight of 800kg. The machine has X/Y-Axis travel of 550mm / 630mm and a ram vertical travel of 600mm. It is controlled by X-axis, Y-axis, U-axis, and V-axis. The display is a 15″ TFT LCD. The machine offers various taper angles: 3° / 80mm, 6° / 80mm, 15° / 80mm, 30° / 80mm, 45° / 80mm, and 60° / 80mm. It supports single-cut and multi-cut modes.

Pros:
– High precision and customizable taper angles
– Supports both single-cut and multi-cut modes
– Large working table size and significant workpiece weight capacity
– Advanced control system with X, Y, U, and V axes
– User-friendly 15″ TFT LCD display

Cons:
– Limited information on surface roughness and cutting speed in the provided sourc…
– No details on the power input, power consumption, or specific technical support…

About Wire EDM original in China

Product Details: The Drewtronics CNC probe, specifically the S5000LED model, is a cost-effective solution for CNC milling. It is priced around $170 with an additional $10 for shipping. The probe is integrated with an Acorn control board and is known for its high precision, offering repeatability within 0.0002 inches and probe locations within 0.001 inches.

Pros:
– High precision with repeatability within 0.0002 inches and probe locations withi…
– Cost-effective at around $170, significantly cheaper than other probes on the ma…
– Easy to integrate with CNC mills, such as those using Acorn control boards.
– Reasonable repair costs in case of a crash.

Cons:
– Potential for errors due to environmental factors such as loose metal bits, whic…

Wire EDM Machining Services In China | CNCFIRST

Product Details: Wire EDM (Electrical Discharge Machining) is an electrothermal process that uses electric discharges to remove material from a conductive workpiece. The process involves submerging the workpiece in a dielectric fluid, typically deionized water, and using a wire electrode to generate sparks that melt and remove material. The wire is controlled by CNC tools, ensuring precise cutting paths and automatic management of the cutting process. The machine components include the wire electrode, dielectric fluid, CNC control, power supply, and a working table with stepper motors[1][3][4].

Pros:
– High precision and accuracy, capable of cutting materials as thin as 0.004 inche…
– Suitable for machining complex shapes and designs, including pre-hardened materi…
– Quick setup and rapid production capabilities compared to conventional EDM
– Ability to cut hard, conductive materials without the need for additional harden…
– Produces a smooth surface finish due to the use of deionized water as a dielectr…
– Can create taper cuts and parts with different profiles at the top and bottom

Cons:
– The wire electrode can only be used once and has scrap value after use
– Requires precise programming and validation to ensure error-free cutting
– The process can be complicated by the need to clear eroded material from the sur…
– Limited to cutting through the entire workpiece, requiring a starting hole or ed…
– May require multiple skim passes to achieve the desired surface finish

Beijing DM-CUT Machine Co., Ltd | Electric spark sharpener

Product Details: This section should include key details such as product name, brand, size, material, color, and any other relevant specifications.

Pros:
– List the advantages of the product here, such as quality, design, comfort, or an…
– Another pro, for example, durability or value for money.

Cons:
– List the disadvantages of the product here, such as any flaws, limitations, or n…
– Another con, for example, high price or limited availability.

China Wire Cutting Machine

Product Details: Wire EDM machines are used for precise cutting and drilling in hard or difficult-to-machine materials. They utilize CNC and servomotor technology, and some models like the FANUC ROBOCUT series offer advanced features such as automatic wire threading, twin servo wire tension control, and multi-workpiece machining. These machines can cut thick, stepped, and tapered parts with high accuracy and efficiency. They often come with hardened workpiece tables, long mean times between failures, and low maintenance requirements.

Pros:
– High precision cutting and drilling capabilities
– Ability to cut complex shapes and thick materials
– Automatic wire threading and re-threading in just 10 seconds
– Long unmanned machining hours (up to 140 hours)
– Low maintenance and high reliability
– Advanced CNC and servomotor technology
– Capable of multi-workpiece machining and tapered cutting

Cons:
– High initial cost of the machine
– Requires specialized training to operate effectively
– Wire consumption can be high, although some models use reusable molybdenum wire
– Dependence on high-quality wire and maintenance for optimal performance

Comparison Table

Frequently Asked Questions (FAQs)

Frequently Asked Questions About Wire Cutting Machining Factories in China

What is the working principle of wire EDM machines produced in Chinese factories?

Wire EDM machines use a continuously moving wire, typically made of molybdenum, brass, or stratified copper, as the electrode. This wire performs pulse spark discharges on the workpiece to remove metal and cut the desired shape. The process is computer-controlled, ensuring precision and accuracy in intricate shapes, and it uses dielectric fluid to cool and flush away debris.

What are the common applications of wire EDM machines from Chinese manufacturers?

Wire EDM machines are widely used in processing various dies, micro-shaped holes, narrow slits, and complex-shaped workpieces. They are ideal for processing hard materials, cutting sheets, and cutting precious metal materials. These machines are also used for machining cams, special gears, and producing parts with complex shapes and high-hard materials, making them suitable for small batch and multi-variety part production.

How precise can wire EDM machines from Chinese factories be?

Wire EDM machines from Chinese factories can achieve very high precision. They can hold tolerances as tight as +/-0.001 inches (+/- 0.025 mm), which is particularly useful for producing delicate, complex, and high-precision components. This precision makes them ideal for manufacturing parts that require small holes, precise edges, or difficult geometries.

What kind of materials can wire EDM machines from Chinese manufacturers cut?

Wire EDM machines can cut any electrically conductive material, including hardened steel, titanium, nickel alloys, and carbide. This versatility makes them highly useful in various industries where complex shapes in hard or exotic materials are required.

Do Chinese wire EDM machine manufacturers offer customized services?

Yes, many Chinese wire EDM machine manufacturers offer customized services. If you do not find a machine that meets your specific needs in their product list, you can contact them for tailored solutions. Companies like Taizhou Terui CNC Machine Co., Ltd. and AT-Machining provide customized services to meet the unique requirements of their clients.