Are you looking for the best gear tooth factories in China to meet your precision and quality needs? China is home to a plethora of top-notch gear manufacturers, each offering unique strengths and capabilities. Let’s dive into a comparison of the leading gear tooth factories in China, highlighting their specialties, technologies, and what sets them apart. Whether you’re in the market for custom gears, high-precision machining, or comprehensive manufacturing solutions, this guide will help you make an informed decision.
New Arrival China Crowning Of Gear Tooth – Internal Spur …
Product Details: The product includes internal spur gears and helical gears designed for planetary speed reducers. These gears are used in large and medium-sized construction machinery. Key features include high precision manufacturing with ISO 1328 grade 6 precision, materials such as 16MnCr5, 20CrNiMo, and SCM415, and heat treatment processes like carburizing. The gears are manufactured to meet DIN3962 CLASS7 standards with a surface finish of Ra3.2[1][3][5].
Pros:
– High precision manufacturing to ISO 1328 grade 6 standards
– Durable materials such as 16MnCr5, 20CrNiMo, and SCM415
– Suitable for large and medium-sized construction machinery
– Heat treatment processes like carburizing for enhanced strength
Cons:
– Specific application limitations to planetary speed reducers and construction ma…
– Higher cost due to high precision and quality materials
– May require specialized knowledge for installation and maintenance
China External Tooth Spur Gears Factory and Manufacturers
Gear Accuracy Grades-Comparing of Standards
Product Details: The website discusses gear accuracy grades and compares different standards such as ISO, AGMA, DIN, and JIS. It highlights the importance of selecting the appropriate gear accuracy class based on the application, usage requirements, operating conditions, and other technical factors. The accuracy classes are defined by tolerance limits for various parameters like pitch deviations, profile deviations, helix deviations, and tangential composite deviations. The article provides a table comparing the accuracy grades for different applications, including agricultural machinery, hoisting machinery, mining winch, rolling mill, universal reducer, tractor, aeroengine, light vehicle, diesel locomotive, and metal cutting machine tools.
Pros:
– Provides a comprehensive comparison of different gear accuracy standards (ISO, A…
– Helps in selecting the most suitable accuracy class based on specific applicatio…
– Includes detailed tables for easy reference and comparison of various accuracy g…
– Covers a wide range of applications to cater to different industries and require…
Cons:
– The information may be complex and require technical expertise to fully understa…
– The website does not provide in-depth explanations of the calculations or method…
– It may not include the latest updates or revisions to the standards, as the cont…
614020009 Flywheel ring gear 145 teeth
Product Details: The 614020009 Flywheel Ring Gear has 145 teeth. It is available in both original and aftermarket versions. The product is supplied directly from the manufacturer to the customer, which helps in cost savings. The stock for this part is stable to meet normal demand.
Pros:
– Available in both original and aftermarket versions
– Supplied directly from the manufacturer to the customer, reducing costs
– Stable stock availability for normal parts demand
Cons:
– No specific cons mentioned on the webpage
– No additional information on warranty or return policies provided
Ground Tooth Stock Gears by China Gear Inc.
Product Details: Stock gears include a wide range of metric gears such as precision Ground Spur gears, Gearboxes, Ground spiral gears, Spur gears, Bevel gears, Worm gear pairings, Rack gears, Helical gears, and Internal gears. These gears are available in various materials including Stainless steel, Brass, Plastic, Carbon steel, and Chromium molybdenum steel. The module sizes vary from 0.3 to 5.0, and the gears are designed for high accuracy and quality control. Customization services are also available with no minimum order quantities[1][4].
Pros:
– High degree of accuracy and excellent quality control
– Wide range of gear types and materials available
– No minimum order quantities
– Free CAD data available for design purposes
– Customization services available
Cons:
– Limited information on specific product pages may require additional contact for…
– Customization may add to the overall cost
– Availability of certain gear types might be limited compared to standard stock
China Gear Suppliers, Manufacturers, Factory
ZLY630-8-I gearbox drive from China Gear Box Parts
Ring Gear Manufacturer and Supplier from China
Product Details: The ring gear is crafted using high-quality carbon structural steel (Q235) as raw material, shaped through precision rolling with a plate rolling machine. It is a main component of ultra-fine pulverizers, suitable for ultra-fine grinding of fish feed, shrimp feed, and other aquatic feed and young animal feed. The ring gears come in both integral and split varieties, offering robustness and convenience during installation and replacement. They are designed to integrate seamlessly with a wide range of ultra-fine pulverizing units.
Pros:
– Precision Engineering: Meticulous fine-tuning of both inner and outer surfaces e…
– Enhanced Durability: Each stage tooth is fortified with tungsten carbide alloy w…
– Improved Crushing Efficiency: The design adjustment of the alloy angle increases…
– Flawless Finish: The gear is meticulously ground to remove any welding residue,…
– Versatile Options: Available in integral and split varieties, providing robustne…
Cons:
– Potential for Wear and Damage: Over time, ring gears may experience wear, damage…
– Maintenance Requirements: Regular inspection, proper lubrication, and monitoring…
Gear Inspection – Gear Manufacturing Services at …
Product Details: China Gear Motions offers comprehensive gear inspection services as part of their manufacturing process. They are capable of measuring and charting intricate gear tooth typography, including lead, involute profile, size, pitch variation, run-out, and total composite. This ensures that the gears meet the most demanding performance requirements. The inspection process is carried out using accurate and dependable equipment to guarantee the quality and reliability of the gears produced.
Pros:
– Highly accurate and dependable gear inspection equipment
– Ability to measure and chart intricate gear tooth typography
– Ensures gears meet demanding performance requirements
– Use of advanced technology for precise measurements
Cons:
– No specific details on potential limitations or constraints of the inspection pr…
– No information on the cost or time efficiency of the inspection services
Seminar on gear tooth machining technology
Product Details: The 10th China(Beijing) International Irrigation Technology Exhibition (ITE) features various irrigation technologies and equipment. It includes precision irrigation, sprinkler irrigation machinery, micro-irrigation systems, drip irrigation pipes, and other water-saving equipment. The exhibition also covers digital agriculture, intelligent irrigation, and water management technologies.
Pros:
– Exhibits advanced water-saving irrigation technologies
– Includes a wide range of irrigation equipment and systems
– Features digital agriculture and precision agriculture technologies
– Gathers exhibitors from over 33 countries and regions
– Provides a platform for global industry exchange and cooperation
Cons:
– Limited to specific industries related to irrigation and agriculture
– May not be relevant for those outside the agricultural or irrigation sectors
– Requires physical attendance at the exhibition in Beijing
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| New Arrival China Crowning Of Gear Tooth – Internal Spur … | The product includes internal spur gears and helical gears designed for planetary speed reducers. These gears are used in large and medium-sized const… | – High precision manufacturing to ISO 1328 grade 6 standards – Durable materials such as 16MnCr5, 20CrNiMo, and SCM415 – Suitable for large and medium… | – Specific application limitations to planetary speed reducers and construction ma… – Higher cost due to high precision and quality materials – May… | www.belongear.com |
| China External Tooth Spur Gears Factory and Manufacturers | www.michiganmech.com | |||
| Gear Accuracy Grades-Comparing of Standards | The website discusses gear accuracy grades and compares different standards such as ISO, AGMA, DIN, and JIS. It highlights the importance of selecting… | – Provides a comprehensive comparison of different gear accuracy standards (ISO, A… – Helps in selecting the most suitable accuracy class based on s… | – The information may be complex and require technical expertise to fully understa… – The website does not provide in-depth explanations of the calc… | bdgears.com |
| 614020009 Flywheel ring gear 145 teeth | The 614020009 Flywheel Ring Gear has 145 teeth. It is available in both original and aftermarket versions. The product is supplied directly from the m… | – Available in both original and aftermarket versions – Supplied directly from the manufacturer to the customer, reducing costs – Stable stock availab… | – No specific cons mentioned on the webpage – No additional information on warranty or return policies provided | www.cm-sv.com |
| Ground Tooth Stock Gears by China Gear Inc. | Stock gears include a wide range of metric gears such as precision Ground Spur gears, Gearboxes, Ground spiral gears, Spur gears, Bevel gears, Worm ge… | – High degree of accuracy and excellent quality control – Wide range of gear types and materials available – No minimum order quantities – Free CAD da… | – Limited information on specific product pages may require additional contact for… – Customization may add to the overall cost – Availability of ce… | gear.mfgmachined.com |
| China Gear Suppliers, Manufacturers, Factory | www.sstmachinery.com | |||
| ZLY630-8-I gearbox drive from China Gear Box Parts | manufacturer.bonnew.com | |||
| Ring Gear Manufacturer and Supplier from China | The ring gear is crafted using high-quality carbon structural steel (Q235) as raw material, shaped through precision rolling with a plate rolling mach… | – Precision Engineering: Meticulous fine-tuning of both inner and outer surfaces e… – Enhanced Durability: Each stage tooth is fortified with tungst… | – Potential for Wear and Damage: Over time, ring gears may experience wear, damage… – Maintenance Requirements: Regular inspection, proper lubricati… | www.jdringdie.com |
| Gear Inspection – Gear Manufacturing Services at … | China Gear Motions offers comprehensive gear inspection services as part of their manufacturing process. They are capable of measuring and charting in… | – Highly accurate and dependable gear inspection equipment – Ability to measure and chart intricate gear tooth typography – Ensures gears meet demandi… | – No specific details on potential limitations or constraints of the inspection pr… – No information on the cost or time efficiency of the inspectio… | chinagearmotions.com |
| Seminar on gear tooth machining technology | The 10th China(Beijing) International Irrigation Technology Exhibition (ITE) features various irrigation technologies and equipment. It includes preci… | – Exhibits advanced water-saving irrigation technologies – Includes a wide range of irrigation equipment and systems – Features digital agriculture an… | – Limited to specific industries related to irrigation and agriculture – May not be relevant for those outside the agricultural or irrigation sectors… | www.chinaite.com.cn |
Frequently Asked Questions (FAQs)
Frequently Asked Questions About Gear Tooth Factories in China
What materials are commonly used in gear manufacturing in China?
In China, gear manufacturing often uses a variety of materials depending on the application and required durability. Common materials include steel, cast iron, brass, and bronze. Additionally, plastics, ceramics, and composite materials are also used, especially in applications where lighter weights or specific properties are needed.
What is the process of designing and engineering gears in Chinese factories?
The design and engineering of gears in Chinese factories start with using special software to develop the gear specifications based on the application needs. This includes determining the tooth profile, size, gear ratio, and the material to be used. This phase is crucial as it creates a detailed blueprint before the manufacturing process begins.
How do Chinese gear factories ensure the quality of their products?
Chinese gear factories ensure quality through several inspection procedures. These include visual inspections to check for wear, pitting, corrosion, and cracks; dimensional inspections to verify geometric dimensions; mechanical inspections such as vibration tests and magnetic particle tests; and materials inspections to check for compliance with approved samples. Additionally, packaging inspections are conducted to ensure all necessary markings and safety standards are met.
What are the different manufacturing processes used for gears in China?
In China, various manufacturing processes are used depending on the type and size of the gear. Common processes include casting, which is preferred for large gears; machining processes like turning, milling, hobbing, and broaching; and heat treatment processes such as quenching, tempering, and carburizing to enhance the mechanical properties of the gears. Finishing operations like deburring, surface coating, and lapping are also performed to improve quality.
How do Chinese gear manufacturers handle the finishing and surface treatment of gears?
After the machining process, Chinese gear manufacturers conduct several finishing operations. These include deburring to remove burrs and sharp edges, surface coating to improve corrosion resistance and aesthetics, and lapping and polishing to achieve a fine surface finish and dimensional precision. These steps ensure the gears have the required quality and performance for their intended applications.