Are you looking for the best CNC machining factories in China to meet your precision manufacturing needs? China is a hub for advanced CNC technology, and choosing the right factory can be daunting. In this article, we’ll compare the top CNC machining factories in China, highlighting their strengths, capabilities, and what sets them apart. Let’s dive in and find the perfect fit for your project.
escomatic machines – Precision turning from 0.3 to 8mm
Automatic lathes – 2206 Les Geneveys-sur-Coffrane
Asia – escomatic by ESCO SA
What is an Escomatic Machine?
Escomatic Machining
Product Details: Escomatic machines are automatic lathes that operate on a unique principle where the material, either coil stock or bar, remains stationary while the cutting tools rotate around it. These machines are designed for precision turning of small diameter parts, typically ranging from 0.3 to 8 mm. They feature a rotating tool head with up to four independent cutting tools, allowing for front, back, and transverse machining. The machines can work with both coil and bar materials, and they are equipped with advanced CNC controls, such as the FANUC 18i system, enabling high-speed manufacturing and complex machining operations[2][3][4].
Pros:
– Highest productivity in small diameter parts
– Low manpower needs with 24-hour production capability
– Low maintenance costs
– High flexibility and precision without compromise
– Ability to perform multiple operations in one machine
– Fast cycle times
– Good accessibility for tool changes
– High-speed manufacturing with tool speeds up to 10,000 min-1
Cons:
– Limited to small diameter parts (up to 8 mm)
– Requires specific setup and programming for optimal performance
– Dependent on high-quality material feed systems for coil or bar materials
– May require additional equipment such as standalone straightening units for coil…
ESCO USA INC. Precision lathes for small diameter parts.
Product Details: Escomatic machines are Swiss screw machines designed for precision turning of small diameter parts. The D6 ULTRA model, for example, features a tool head that rotates at 12,000 rpm with 3 turning tools that can be controlled separately. It allows for simultaneous machining of the front and back of the workpiece and includes a counter spindle with C-axis and a DUF front machining unit. These machines can handle material diameters from 0.3 to 4mm and are capable of 24-hour continuous operations with high precision and accuracy[1][2][3].
Pros:
– High productivity and flexibility with multiple turning tools
– Fast cycle times and reduced machining time
– Improved parts quality in meeting tolerances and surface finish
– Savings in floor space and manpower due to compact design
– Low electrical consumption
– Ability to machine simple to moderately complex parts
– 24-hour continuous production capability
– Low maintenance costs
Cons:
– Complex setup and programming may be required for some models
– High initial investment cost for the machine
– Limited to machining small diameter parts
– Requires skilled operators to fully utilize the machine’s capabilities
Escomatic machines
Product Details: Escomatic machines are Swiss screw machines that operate on a unique principle where the material (coil stock or bar) does not rotate, and the cutting tools mounted on the tool head rotate around the material. The escomatic D2 and D5 models are designed for precise and economic manufacturing of simple parts up to 4.0 mm diameter. The D5 ULTRA model adds capabilities for front, back, and transverse machining with multiple spindles and a FANUC 0i CNC control system. These machines support 24-hour production from coil material, reducing labor costs and maintaining high precision and surface finish[2][4][5].
Pros:
– High productivity in small diameter parts
– 24-hour production with low manpower needs
– Low maintenance costs
– Fast cycles and short machining times with high precision
– Ability to machine front, back, and transverse sides of the part
– Easy and simple setup and operation due to menu-guided CNC control and absence o…
– Economy of floor space due to compact design
Cons:
– Limited to parts with small diameters (up to 4.0 mm for D2 and D5 models)
– Complex setup may be required for highly complex parts
– Dependence on specific tooling and CNC systems
Escomatic Swiss Wire Fed Machine Capabilities
Product Details: Escomatic machines are Swiss screw machines that utilize a unique turning concept where the material (coil stock or bar) remains stationary, and the tool head rotates around it. The tool head can rotate at speeds of 8,000 rpm to 12,000 rpm. These machines are equipped with 2-4 cutters that feed into the material through an arc motion to overcome centrifugal forces. They can handle material diameters from 0.012″ to 0.250″ and are capable of front, back, and transverse machining. Features include a rotating straightener for coil material and a counter collet for clean part cut-off[1][3][4].
Pros:
– Fast cycles and short machining times with high precision
– Ability to machine simple to moderately complex parts with high production volum…
– Handles material from coil to reduce labor costs and material waste
– 24-hour production capability
– Low maintenance costs
– High flexibility and ease of programming
Cons:
– Limited to small diameter parts (up to 8mm)
– Complex setup and programming may be required for certain models
– High initial investment cost for the machinery
D2/D5 – escomatic by ESCO SA
Product Details: The escomatic D2 and D5 are CNC turning machines designed for precise and economic manufacturing of simple parts up to 4.0 mm diameter. The D2 is ideal for high-volume production of accurate parts, while the D5 adds front machining capabilities with a cross table supporting 2 drilling spindles, one threading/tapping spindle, and one counter collet with programmable positioning. Both machines use a menu-guided CNC control system, allowing for flexible and optimized manufacturing without cycle time loss. They feature a rotating tool head with speeds up to 12,000 RPM, material feeding from a coil, and a straightening unit to ensure material
straightness. The machines are suitable for turning operations with two cutting tools and offer real 24-hour production capabilities.
Pros:
– Proven escomatic technology with menu-guided CNC control system
– Menu-guided programming and quick process adaptation
– escomatic standard turning tools can be used
– Fast cycles and short machining times at enhanced precision
– Best price/performance ratio for small diameter parts production
– Improved parts quality in meeting tolerances and surface finish
– Reduction of labor costs due to fewer machine stops and real 24h operation
– Economy of floor space due to compact design
– Easy and simple setup and operation due to the absence of cams
– Turning speeds, feed rates, and cutting speeds are freely programmable
– Turning without form tools
Cons:
– Limited to parts with diameters up to 4.0 mm
– May require specific training for operators unfamiliar with the escomatic princi…
– Dependence on coil material for continuous operation
Escomatic® Machining Suppliers
Product Details: Escomatic machines are based on a unique concept where the material, such as coil stock or bar, does not rotate. Instead, the cutting tools mounted on the tool head rotate around the stationary material. This design enhances efficiency and performance, especially for small diameter and shaped wire parts. These machines are capable of producing parts with complex geometries from a wide range of materials and can perform operations like drilling, tapping, milling, and broaching. They are used in various industries including automotive, electronics, industrial, and consumer goods[3][2][4].
Pros:
– High productivity in small diameter parts
– 24/7 production with low manpower needs
– Low maintenance costs
– Ability to produce parts with complex geometries efficiently
– Versatility in handling various materials
– Expedited setup to production, often in less than 4 hours
– Capability to handle low volume prototypes to high volume production
Cons:
– Limited to specific diameter ranges (e.g., .500mm to 9mm for Fraen Machining)
– May require specialized training and expertise for optimal operation
– Dependence on specific tooling and attachments for various operations
Comparison Table
Company | Product Details | Pros | Cons | Website |
---|---|---|---|---|
escomatic machines – Precision turning from 0.3 to 8mm | escomatic.ch | |||
Automatic lathes – 2206 Les Geneveys-sur-Coffrane | escomatic.ch | |||
Asia – escomatic by ESCO SA | escomatic.ch | |||
What is an Escomatic Machine? | sheldonprecision.com | |||
Escomatic Machining | Escomatic machines are automatic lathes that operate on a unique principle where the material, either coil stock or bar, remains stationary while the… | – Highest productivity in small diameter parts – Low manpower needs with 24-hour production capability – Low maintenance costs – High flexibility and… | – Limited to small diameter parts (up to 8 mm) – Requires specific setup and programming for optimal performance – Dependent on high-quality material… | www.fraen.com |
ESCO USA INC. Precision lathes for small diameter parts. | Escomatic machines are Swiss screw machines designed for precision turning of small diameter parts. The D6 ULTRA model, for example, features a tool h… | – High productivity and flexibility with multiple turning tools – Fast cycle times and reduced machining time – Improved parts quality in meeting tole… | – Complex setup and programming may be required for some models – High initial investment cost for the machine – Limited to machining small diameter p… | escomaticusa.com |
Escomatic machines | Escomatic machines are Swiss screw machines that operate on a unique principle where the material (coil stock or bar) does not rotate, and the cutting… | – High productivity in small diameter parts – 24-hour production with low manpower needs – Low maintenance costs – Fast cycles and short machining tim… | – Limited to parts with small diameters (up to 4.0 mm for D2 and D5 models) – Complex setup may be required for highly complex parts – Dependence on s… | geminisa.ch |
Escomatic Swiss Wire Fed Machine Capabilities | Escomatic machines are Swiss screw machines that utilize a unique turning concept where the material (coil stock or bar) remains stationary, and the t… | – Fast cycles and short machining times with high precision – Ability to machine simple to moderately complex parts with high production volum… – Ha… | – Limited to small diameter parts (up to 8mm) – Complex setup and programming may be required for certain models – High initial investment cost for th… | www.machine-screw.com |
D2/D5 – escomatic by ESCO SA | The escomatic D2 and D5 are CNC turning machines designed for precise and economic manufacturing of simple parts up to 4.0 mm diameter. The D2 is idea… | – Proven escomatic technology with menu-guided CNC control system – Menu-guided programming and quick process adaptation – escomatic standard turning… | – Limited to parts with diameters up to 4.0 mm – May require specific training for operators unfamiliar with the escomatic princi… – Dependence on c… | escomatic.ch |
Escomatic® Machining Suppliers | Escomatic machines are based on a unique concept where the material, such as coil stock or bar, does not rotate. Instead, the cutting tools mounted on… | – High productivity in small diameter parts – 24/7 production with low manpower needs – Low maintenance costs – Ability to produce parts with complex… | – Limited to specific diameter ranges (e.g., .500mm to 9mm for Fraen Machining) – May require specialized training and expertise for optimal operation… | www.thomasnet.com |
Frequently Asked Questions (FAQs)
Frequently Asked Questions About Escomatic Machining Factories in China
What is Escomatic and what do they specialize in?
Escomatic is a company that has been dedicated to the development and manufacturing of automatic and numerically-controlled lathes for over 60 years. They specialize in producing high-precision lathes that are used in various industries for manufacturing complex parts.
Are Escomatic machines widely used in China?
Yes, Escomatic machines are widely used in China, particularly in the lock manufacturing industry. Companies like Yunding Lock Machine, which covers 80% of China’s lock factories, utilize Escomatic technology to enhance work efficiency and reduce production costs.
What kind of components do Escomatic machines use?
Escomatic machines often incorporate high-quality components from reputable brands. For example, they may use computer controllers from Wuxi Xinjie, pneumatic accessories from Taiwan AirTAC, electrical accessories from Germany’s Siemens, ball bearings from Japan’s NSK, and servo motors from Shenzhen Leadshine.
Can Escomatic machines be customized to meet specific needs?
Yes, Escomatic machines can be customized to meet different requirements. Manufacturers like Yunding Lock Machine offer special customization options, allowing you to tailor the machine to your specific production needs and enhance its efficiency.
How can I find a reliable supplier or distributor for Escomatic machines in China?
You can find reliable suppliers or distributors for Escomatic machines through platforms like Alibaba, which lists several Escomatic suppliers, manufacturers, and distributors. Additionally, contacting local agents or representatives in Asia, such as those listed by Escomatic, can also help you find a trustworthy supplier.