Are you looking for the best CNC polycarbonate factories in China to bring your design ideas to life? With so many options available, it can be overwhelming to choose the right one. In this article, we’ll compare the top CNC polycarbonate factories in China, highlighting their strengths, services, and what sets them apart. Let’s dive in and find the perfect fit for your needs.
CNC Machining Custom polycarbonate In China
Polycarbonate CNC Machining Services in China
Product Details: Polycarbonate (PC) is an amorphous thermoplastic known for its excellent dimensional stability, high impact strength, and good machinability. It is available in various formulations, including FDA-compliant and glass-filled variants. Polycarbonate can be machined using CNC milling and turning processes. It is supplied in sheet or bar stock and can be used for making structural components, gears, rollers, internal mechanical parts, and light bezels[2][3][4].
Pros:
– High impact resistance and tensile strength, making it suitable for high-demand…
– Minimal moisture absorption and higher melting points compared to other thermopl…
– Intrinsically transparent and lightweight, with the ability to transmit light ef…
– Excellent dimensional stability and mechanical properties, including strength an…
– Good electrical and chemical properties, and superior impact strength.
Cons:
– Polycarbonate is relatively costly compared to other CNC plastics.
– Susceptible to chipping and stress cracking during machining if not done properl…
– Scratches easily, requiring additional finishing processes such as vapor polishi…
– Less transparent than acrylic, although it has a higher melting point and is mor…
– May require reduced cutting speeds and the use of cutting fluids to avoid meltin…
CNC Polycarbonate Machining Service in China
Product Details: Polycarbonate (PC) is an amorphous thermoplastic known for its clarity, toughness, and high impact resistance. It is widely used in various industries such as automotive, aerospace, medical equipment, and more. Polycarbonate can be machined using standard CNC techniques like milling, turning, drilling, and sawing. It is available in different forms including sheets, bars, and tubes. The material has a moderate temperature range and is resistant to several cleaning chemicals[3][4][5].
Pros:
– High impact resistance and toughness
– Optical clarity and UV resistance
– Good mechanical properties, including hardness and tensile strength
– Easy to machine with standard CNC tools
– Resistant to certain chemicals like methanol, ethanol, and bleach
– Suitable for medical applications due to USP Class VI compliance
Cons:
– Polycarbonate is relatively costly compared to other plastics
– Prone to scratching and requires anti-scratch coatings
– Can expand under heat and may require special handling
– Not suitable for bearing or sliding applications due to poor wear resistance
– May crack or deform if over-clamped or subjected to stress risers
CNC Machining Polycarbonate – Aria Manufacturing Limited
Product Details: Polycarbonate is one of the common engineering plastics with excellent impact strength and good machinability. It can be used for injection molding service and CNC machining service. It is available in black and transparent forms. The material has a Rockwell hardness of M75, an elongation at break of 110-130%, and a density of 1.2 g/cm³. Polycarbonate is applied in various industries including locomotive manufacturing, aviation, visual packaging, construction, and household appliances.
Pros:
– Excellent impact strength
– Good machinability
– High toughness
– Transparent
– High flow and easily worked
Cons:
– Polycarbonate is a relatively expensive plastic
– Requires careful tool selection and cutting speed to avoid material melting and…
– Needs adjusted fixture pressure or machine speed to prevent part deformation
Polycarbonate CNC Machining In China
Product Details: Polycarbonate CNC machining services provided by CNCFIRST involve creating high-quality, custom parts and products using polycarbonate, a thermoplastic material known for its durability, strength, and impact resistance. The services include CNC milling and turning, which enable the creation of complex shapes and designs as well as smooth, cylindrical components. Polycarbonate is ideal for various applications, including electronics, automotive parts, and medical devices. The company uses state-of-the-art CNC machines to ensure precision and accuracy in every project. Additionally, they offer polycarbonate injection molding services for producing parts with the desired shape and size.
Pros:
– High-quality and precise production using state-of-the-art CNC machines
– Extensive experience and expertise in CNC machining of polycarbonate
– Competitive pricing and fast turnaround times
– Excellent customer support
– Ability to create complex shapes and designs
– High impact resistance, dimensional stability, and thermal stability of polycarb…
– Suitable for various industries such as medical, automotive, electronic, and ind…
Cons:
– Tolerances can vary depending on the size, complexity, and geometry of the machi…
– No specific mention of environmental or recyclability considerations of polycarb…
Polycarbonate(PC) CNC Machining: An Expert Guide
Product Details: Polycarbonate (PC) is a popular CNC machining material used for making various structural components across different industries. It comes in various formulations, including FDA-compliant and glass-filled variants. Polycarbonate is suitable for high-demand applications due to its high impact resistance and tensile strength. It exhibits minimal moisture absorption, higher melting points, and is intrinsically transparent and lightweight. Polycarbonate can transmit light effectively and accept colors without compromising its transparency.
Pros:
– Polycarbonate comes in various formulations, including FDA-compliant and glass-f…
– Machined polycarbonate parts exhibit minimal moisture absorption and have higher…
– Polycarbonate is suitable for high-demand applications such as protective gear a…
– Variants of polycarbonate are intrinsically transparent and lightweight, can tra…
– Polycarbonate has good machinability and excellent heat deflection.
Cons:
– Polycarbonate is one of the relatively costly CNC plastics.
– Polycarbonate is susceptible to chipping and stress cracking during machining, e…
– Milling thicker polycarbonate sheets requires multiple steps to avoid melting an…
Polycarbonate (PC) CNC Machining
Product Details: Polycarbonate (PC) is a versatile thermoplastic known for its high impact strength, heat resistance, and optical clarity. It is widely used in CNC machining for producing parts in various industries such as automotive, aerospace, electronics, and medical. PC can be machined into complex shapes and geometries with high precision and dimensional accuracy. It is available in different formulations, including FDA-compliant and glass-filled variants.
Pros:
– High impact resistance and toughness
– Excellent optical clarity and transparency
– Good heat deflection temperature and dimensional stability
– Versatile and can be machined into complex shapes and geometries
– Suitable for high-demand applications such as protective gear and bullet-resista…
– Can be colored without compromising transparency
– Cost-effective for small to medium-sized batches of complex parts
– Allows for rapid prototyping and customization
Cons:
– Prone to softening and deforming at high temperatures during machining
– Causes rapid tool wear due to its abrasive nature
– Turns yellow with extended exposure to UV light
– Large components may warp or deform during machining
– Scratches easily, requiring additional finishing processes
– Higher upfront costs compared to some other manufacturing methods
Cheap Polycarbonate CNC Milling Quote
Product Details: Polycarbonate (PC) CNC milling service uses polycarbonate, a high-performance, tough, amorphous, and transparent thermoplastic polymer. It offers a unique combination of properties such as high impact strength, high dimensional stability, good electrical properties, transmittance, lightweight, and protection from UV radiations. Polycarbonate is naturally transparent and can be made commercially available in various colors. It is particularly useful when impact resistance and/or transparency are required.
Pros:
– High impact strength
– High dimensional stability
– Good electrical properties
– Transmittance
– Lightweight
– Protection from UV radiations
– Optical nature
Cons:
– May show visible tool marks after machining
– Limited to the properties inherent to polycarbonate, which may not be suitable f…
Polycarbonate (PC) CNC Machining
Polycarbonate CNC Service | Routing, Cutting & Machining
Comparison Table
Company | Product Details | Pros | Cons | Website |
---|---|---|---|---|
CNC Machining Custom polycarbonate In China | www.uvplastic.com | |||
Polycarbonate CNC Machining Services in China | Polycarbonate (PC) is an amorphous thermoplastic known for its excellent dimensional stability, high impact strength, and good machinability. It is av… | – High impact resistance and tensile strength, making it suitable for high-demand… – Minimal moisture absorption and higher melting points compared… | – Polycarbonate is relatively costly compared to other CNC plastics. – Susceptible to chipping and stress cracking during machining if not done proper… | machiningtoday.com |
CNC Polycarbonate Machining Service in China | Polycarbonate (PC) is an amorphous thermoplastic known for its clarity, toughness, and high impact resistance. It is widely used in various industries… | – High impact resistance and toughness – Optical clarity and UV resistance – Good mechanical properties, including hardness and tensile strength – Eas… | – Polycarbonate is relatively costly compared to other plastics – Prone to scratching and requires anti-scratch coatings – Can expand under heat and m… | www.rapiddone.com |
CNC Machining Polycarbonate – Aria Manufacturing Limited | Polycarbonate is one of the common engineering plastics with excellent impact strength and good machinability. It can be used for injection molding se… | – Excellent impact strength – Good machinability – High toughness – Transparent – High flow and easily worked | – Polycarbonate is a relatively expensive plastic – Requires careful tool selection and cutting speed to avoid material melting and… – Needs adjuste… | www.madearia.com |
Polycarbonate CNC Machining In China | Polycarbonate CNC machining services provided by CNCFIRST involve creating high-quality, custom parts and products using polycarbonate, a thermoplasti… | – High-quality and precise production using state-of-the-art CNC machines – Extensive experience and expertise in CNC machining of polycarbonate – Com… | – Tolerances can vary depending on the size, complexity, and geometry of the machi… – No specific mention of environmental or recyclability consider… | cncfirst.com |
Polycarbonate(PC) CNC Machining: An Expert Guide | Polycarbonate (PC) is a popular CNC machining material used for making various structural components across different industries. It comes in various… | – Polycarbonate comes in various formulations, including FDA-compliant and glass-f… – Machined polycarbonate parts exhibit minimal moisture absorpti… | – Polycarbonate is one of the relatively costly CNC plastics. – Polycarbonate is susceptible to chipping and stress cracking during machining, e… -… | at-machining.com |
Polycarbonate (PC) CNC Machining | Polycarbonate (PC) is a versatile thermoplastic known for its high impact strength, heat resistance, and optical clarity. It is widely used in CNC mac… | – High impact resistance and toughness – Excellent optical clarity and transparency – Good heat deflection temperature and dimensional stability – Ver… | – Prone to softening and deforming at high temperatures during machining – Causes rapid tool wear due to its abrasive nature – Turns yellow with exten… | cnc.jlcpcb.com |
Cheap Polycarbonate CNC Milling Quote | Polycarbonate (PC) CNC milling service uses polycarbonate, a high-performance, tough, amorphous, and transparent thermoplastic polymer. It offers a un… | – High impact strength – High dimensional stability – Good electrical properties – Transmittance – Lightweight – Protection from UV radiations – Optic… | – May show visible tool marks after machining – Limited to the properties inherent to polycarbonate, which may not be suitable f… | www.facfox3d.com |
Polycarbonate (PC) CNC Machining | www.protolabs.com | |||
Polycarbonate CNC Service | Routing, Cutting & Machining |
Frequently Asked Questions (FAQs)
Frequently Asked Questions About CNC Polycarbonate Factories in China
What are the common applications of CNC machined polycarbonate parts?
CNC machined polycarbonate parts are widely used in various industries due to their high toughness, excellent impact strength, and good machinability. You can find these parts in electronic components, medical devices, automotive parts, household appliances, and even in optical applications like lenses and visors. Their transparency and durability make them ideal for a broad range of uses.
What certifications and standards do reputable CNC polycarbonate factories in China adhere to?
Reputable CNC polycarbonate factories in China often adhere to strict quality and safety standards. You can expect them to be certified with ISO 9001 for quality management and sometimes additional certifications like ISO 13485 for medical devices. These factories also ensure their products meet standards such as RoHS and CE, guaranteeing compliance with international regulations.
What is the typical production capacity and lead time for CNC polycarbonate parts in China?
The production capacity for CNC polycarbonate parts can be quite high, with some factories capable of producing millions of pieces per year. The lead time varies depending on the complexity of the project and the quantity ordered. For small batches, you might get your parts within a few days to a week, while larger orders could take several weeks to a few months.
What kind of quality control measures do CNC polycarbonate factories in China implement?
CNC polycarbonate factories in China implement rigorous quality control measures to ensure high-quality products. This includes 100% inspection reports, FAI (First Article Inspection) reports, COC (Certificate of Conformance) for raw materials, surface treatment reports, and CMM (Coordinate Measuring Machine) reports if needed. These measures help maintain consistency and reliability in the products.
Can CNC polycarbonate factories in China provide additional services beyond machining?
Yes, many CNC polycarbonate factories in China offer a range of additional services. You can expect services like design improvements, rapid prototyping, vacuum casting, 3D printing, assembly work, and various surface treatments such as anti-fog, anti-reflective, and hard coatings. Some factories also provide injection molding and metal die casting services, making them a one-stop solution for your manufacturing needs.