Are you looking for the best CNC lathe live tool factories in China? If so, you’re in the right place. In this article, we’ll compare some of the top manufacturers, highlighting their products, certifications, and what sets them apart in the industry. Let’s dive into the world of precision machining and find the perfect fit for your needs.

Custom live tool holders for CNC lathe manufacturer in China

Product Details: Live tool holders are dynamic devices that enable rotational movement in CNC lathes, expanding their capabilities beyond traditional turning operations. They allow the machine to perform drilling, milling, and other tasks without repositioning the workpiece, transforming a standard lathe into a versatile multitasking machine. There are two main types: VDI and BMT live tool holders. VDI tool holders feature a serrated shaft that slides into a turret’s hole and mates with a cam-lock drawbar mechanism, while BMT tool holders use a pattern of bolt-holes and keyways to align and secure the driven tool to the turret’s outer faces.

Pros:
– VDI tool holders offer flexibility, allowing mounting on either face of the turr…
– BMT live tool holders are praised for their rigidity due to their bolted design,…
– Live tool holders enable the lathe to perform operations like drilling and milli…

Cons:
– VDI tool holders can be more time-consuming to set up due to the alignment hassl…
– BMT tool holders, while rigid, may not offer the same level of flexibility in mo…

Live/Driven Tooling

Cnc Lathe Live Tool – Factory, Suppliers, Manufacturers from China

Product Details: The CNC lathe with live tooling is designed for advanced turning and milling operations. It features a rigid and reliable construction, often with a slant-bed design, extra-wide saddle, and larger Z-axis rails for increased stability. The machine is equipped with a programmable C-axis and live tooling turret, allowing for various operations such as drilling, milling, and gear hobbing without the need for refixturing. The control system, such as the Fanuc 0iTF Plus, provides user-friendly and simplified programming.

Pros:
– Enhanced productivity due to single setup for multiple operations
– High precision and accuracy with minimal runout
– Versatile tooling options including straight and 90-degree configurations
– Improved tool life due to advanced bearing construction and coolant systems
– User-friendly CNC control technology

Cons:
– Higher initial investment compared to basic CNC lathes
– Complexity in setup and maintenance for live tooling
– Dependence on high-quality tooling and machine stability for optimal performance
– Potential need for additional training for operators to fully utilize the machin…

TMM Series – Live Tool CNC Lathes

Product Details: The Hurco TMM CNC turning centers are true slant-bed CNC lathes equipped with live tooling and a programmable C-axis. They are designed for making small to medium lot sizes that require turning and secondary milling/drilling operations profitable. Key features include simplified programming on the CNC control, a rigid and reliable turret lathe, and user-friendly CNC control technology. The lathes have an extra-wide saddle and larger Z-axis rails for increased rigidity. They also come with a tailstock, live tooling, and advanced control features such as conversational programming and tool setters.

Pros:
– Simplified programming on the CNC control reduces setup time and improves accura…
– Equipped with live tooling and a programmable C-axis, allowing for turning and s…
– Rigid and reliable turret lathe design with premium components for increased pro…
– User-friendly CNC control technology, including features like conversational pro…
– Shorter lead times and efficient global supply chain, manufacturing, and distrib…

Cons:
– No specific cons mentioned in the provided source, but potential drawbacks could…

Tool Holders For CNC Lathes Custom Manufacturer In China

Product Details: Toolholdernow specializes in tool holders, offering a wide range of standard and custom-made products. Their main products include BMT static and live tool holders of various sizes and types, as well as VDI live and static tool holders. These holders are made from high-quality ductile iron materials designed to last. The company integrates R&D, design, and processing services for precision metal structure parts and has strong CNC machining capabilities with 3-axis, 4-axis, and 5-axis machining equipment. They also have a clean room assembly and a strict quality management system to ensure accuracy and product quality[4].

Pros:
– High-quality ductile iron materials for durability
– Wide range of tool holders including BMT and VDI types
– Strong CNC machining capabilities for precision
– Clean room assembly and strict quality management system
– Satisfaction guarantee on all products
– Over ten years of experience in the industry

Cons:
– No specific details on pricing or cost-effectiveness
– Limited information on the availability of specialized or niche tool holders
– No customer reviews or testimonials available on the website

CNC Turning: Live Tooling vs Secondary Ops

Product Details: Live tooling and secondary operations are two distinct approaches in CNC turning. Live tooling integrates milling, drilling, and other operations into the turning process, allowing multiple operations to be performed in a single setup. This method streamlines procedures, potentially shortening cycle times. Secondary operations, on the other hand, involve post-machining processes such as polishing, coating, and surface finishing to refine the final product after the initial turning process.

Pros:
– Live tooling allows for multitasking capabilities, performing several operations…
– Secondary operations provide precise fine-tuning, ensuring the intended quality…
– Live tooling is ideal for high-volume production with simpler geometries, emphas…
– Secondary operations are cost-effective and allow for more customization, making…

Cons:
– Live tooling may not be as versatile as secondary operations when dealing with c…
– Secondary operations can be labor- and time-intensive, affecting the overall cos…
– Secondary operations require additional stages, which can extend the production…
– Live tooling is limited to the capabilities of the CNC lathe and may not cover a…

Best Face Mill for Live Tooled Lathe

Product Details: The discussion revolves around selecting a face mill for a small live tool lathe, specifically a Swiss Tsugami B0386-III lathe. The user is considering cutting down 1.5″ round prehard (~30 HRC) 4140 steel to a 2″ length of 1.375″ X .875″ rectangle. The lathe is equipped with a 1.0kW ER20 spot and a 1.4kW ER16 spot for live tooling.

Pros:
– The Ingersoll Chip-Surfer paired with an ER25 integral shank is recommended for…
– The ER20 spot is advantageous due to its bigger bearings and tool shank, which c…
– Using a face mill on a lathe can avoid extensive handling and allow for unattend…

Cons:
– The tooling specs are a limiting factor, particularly when compared to what a 30…
– The ER20 and ER16 spots, although useful, are still limited by their smaller col…

China Low Price Vdi-40-live-tool-holders

Long Live Tooling

Product Details: The article discusses ISCAR’s development of a square-shank tool designed for cutting with high-pressure coolant (HPC). This tool features a rigid screw clamping mechanism, which enhances tool stability and precision during high-pressure coolant applications.

Pros:
– Enhanced tool stability due to the rigid screw clamping mechanism
– Improved precision in cutting operations when using high-pressure coolant

Cons:
– No specific cons mentioned in the article
– Potential higher cost due to advanced clamping mechanism and HPC compatibility

Live Tooling Lathe cnc wood lathe machine Manufactory

Product Details: CNC wood lathes are advanced machines used for turning, milling, engraving, and broaching wooden workpieces. They typically feature a heavy-duty cast iron lathe bed, high-precision guides, and adjustable spindle speeds. Key specifications include maximum turning lengths (e.g., 100mm-2500mm), maximum turning diameters (e.g., 20mm-300mm), and spindle speeds (e.g., 0-3000r/min). They often come with PLC control systems, stepper motors, and various power supply options (e.g., AC220V/60Hz or AC380V). These machines are versatile and can be customized to fit different requirements.

Pros:
– High precision and durability due to advanced components like Taiwan Hiwin squar…
– Versatile applications including the production of Roman columns, stairway balus…
– Ability to perform 3D turning, milling, and broaching.
– User-friendly control systems such as LCD displays and Autocad software compatib…
– Customizable models to fit various production needs.

Cons:
– High cost, with prices ranging from $3,000 to $15,000 or more depending on the m…
– Large and heavy, requiring significant space and handling effort (e.g., 1800kgs…
– Complex setup and operation may require specialized training or experience.
– Dependence on precise environmental conditions (e.g., temperature and humidity)…

Comparison Table

Frequently Asked Questions (FAQs)

What is live tooling on a CNC lathe, and how does it work

Live tooling on a CNC lathe refers to the use of cutting tools mounted on the lathe’s turret that can operate independently of the rotating workpiece. These tools can perform various operations such as drilling, reaming, and milling without the need to realign the component, making the machining process more precise and efficient.

What are the benefits of using live tooling on a CNC lathe

Using live tooling on a CNC lathe offers several benefits, including increased precision, faster fabrication times, and greater design flexibility. It allows for multiple operations to be performed in a single setup, reduces the complexity of tool changes, and maintains the datum during machining, which helps in minimizing errors and improving overall productivity.

What types of live tool holders are available for CNC lathes in China

In China, you can find various types of live tool holders, including VDI (German standard) and BMT (Asian standard) live tool holders. These come in different sizes and styles, such as axial and radial tool holders, which can be mounted on the turret surface or around its circumference. Each type is designed to meet specific machining needs and is made from high-quality materials for durability.

Why should I choose a Chinese manufacturer for my CNC lathe live tooling needs

Choosing a Chinese manufacturer for your CNC lathe live tooling needs can be beneficial due to their competitive pricing, high-quality products, and strong processing capabilities. Many Chinese manufacturers, such as those in Shandong and Zhejiang, offer precision-machined tool holders with strict quality control measures, ensuring you get reliable and precise tools for your machining operations.

What kind of maintenance and training are required for CNC lathes with live tooling

CNC lathes with live tooling require regular maintenance to ensure smooth operation and longevity. This includes checking and replacing worn-out parts, cleaning the tool holders, and lubricating the moving components. Additionally, operators may need specific training to handle the complexity of live tooling systems, which involves synchronizing cutting and rotating actions efficiently. Proper maintenance and training can help minimize downtime and optimize performance.