Are you looking for the best CNC cooling solutions in China? With the country’s robust manufacturing sector, choosing the right provider can be overwhelming. In this article, we’ll compare the top CNC cooling factories in China, highlighting their strengths, specialties, and what sets them apart. Let’s dive in and find the perfect fit for your needs.
CNC Cooling ,CNC Cooling System Manufacturer … – TopChiller
Product Details: TopChiller’s CNC Chiller and CNC Water Cooling systems are designed to cool CNC machines and spindles. These systems have a cooling capacity ranging from 2.5 KW to 48 KW and temperature control from 7°C to 45°C. They feature energy-efficient compressors from top brands, stainless steel tank coils, efficient condensers, PID microprocessor temperature controllers, and multiple alarms for over-current and water flow. Other components include water filters, brazed plate heat exchangers, and low noise-producing fan motors. These chillers are used in various applications such as cool lasers, welding machines, foam cutters, 3D printers, glass cutters, milling machines, plasma cutters, CNC metalwork
machines, cylindrical grinder lathes, and embroidery machines.
Pros:
– Configured with intelligent temperature controllers for autoregulation of water…
– Continuous circulation of chilled water to pre-cool machine coolant and absorb h…
– Equipped with open-loop circulation, quick filters, and water pumps for efficien…
– Multiple alarm units for detecting defaults and preventing unit damage
– Energy-efficient and reliable with branded components
– Versatile in operation, suitable for various machine processing applications
Cons:
– Requires regular maintenance to ensure optimal performance
– May have higher initial costs compared to other cooling solutions
– Dependent on water supply and quality, which can affect performance
– Noise from fan motors, although described as low noise-producing
CNC Machining Cooling Fully Synthetic Cutting Fluid
Newbie China Spindle Cooling
Product Details: CNC router tables are advanced machining tools used for precision cutting and engraving various materials. Key features include integrated vacuum tables, high-precision spindles, and advanced control systems. For example, the Tormach 24R CNC Router has a 26.5 in. x 65 in. table, a 2 hp water-cooled spindle, and a PATHPILOT® controller with user-friendly design and high-speed machining support[1]. The STV®R8 Modular CNC Router Table features a 4’ x 8’ cutting envelope, an air-cooled 2.2 kW spindle, and precision ball bearing carriage guide rails[2]. The CNC Router w/ATC Pro-510FL has a 5’ x 10’ phenolic matrix grid vacuum table, a 12.8
HP air-cooled spindle, and an industrial-grade SYNTEC CNC controller[3].
Pros:
– High precision and accuracy in cutting and engraving
– Advanced control systems for smooth and consistent operation
– Integrated vacuum tables for secure material holding
– Automatic tool changing capabilities for efficient production
– Durable construction with materials like cast iron and aluminum
– User-friendly interfaces and software support for easy operation
Cons:
– High power requirements, often needing 3-phase power
– Significant space and weight, requiring substantial floor space and handling
– Complex setup and calibration may be necessary
– Higher cost compared to manual or smaller CNC machines
– Noise and vibration can be issues depending on the model and usage
Cnc Mist Cooling System – FO Pressurized Quantitative …
Product Details: A CNC mist cooling system typically includes components such as an air compressor, misting nozzles, a mixing valve, and a coolant reservoir. The system works by mixing coolant with compressed air to create a fine mist that is directed at the cutting tool and workpiece. This helps in cooling, lubricating, and clearing chips during the machining process. The system often includes adjustable pressure regulators and quick-connect adapters for ease of use and maintenance.
Pros:
– Provides effective cooling and lubrication, reducing tool wear and improving cut…
– Helps in clearing chips and debris from the cutting area, minimizing the risk of…
– Can be adjusted to optimize coolant and air pressure for different materials and…
– Often less messy compared to flood coolant systems and can be more cost-effectiv…
Cons:
– Requires careful adjustment and maintenance to ensure the correct coolant concen…
– May not be as effective in deep pockets or areas inaccessible to the misting noz…
– Can pose health and safety risks if not properly managed, such as airborne conta…
CNC Cooling ,CNC Water Chiller Manufacturer and Supplier …
China YC Cooling Fan Manufacture and Factory
Everything You Need to Know About CNC Coolants
Product Details: CNC coolants, also referred to as cutting fluids, are specially formulated liquids essential for keeping machining operations running smoothly. They mostly contain water, petroleum distillates, vegetable oils, and animal fats. These coolants are used to cut through tough materials like high-density plastics, fiberglass, and metals while controlling heat build-up. The coolant system includes a reservoir, a pump and delivery system, and nozzles that direct the coolant to the cutting tool and workpiece.
Pros:
– Prevents overheating and thermal damage to tools and workpieces by dissipating h…
– Reduces friction between the cutting tool and the material, resulting in smoothe…
– Facilitates chip removal, keeping the cutting area clean and preventing re-cutti…
– Enhances cutting precision and extends the life of tools.
– Ensures optimal cooling and lubrication at the point of contact between the cutt…
Cons:
– Using the wrong type of coolant can void warranties and lead to suboptimal perfo…
– Coolant systems require regular maintenance to ensure consistent delivery and ef…
– Improper coolant application can lead to reduced productivity and poor surface f…
ChinaCNCzone HY-3040 Jewelry Engraving Machine for Sale …
ACT MOTOR Spindle motor air cooling square 4.5KW …
Product Details: Power: 4.5KW air-cooled square spindle motor. Brand: Changzhou ACT MOTOR. Current: 21A (220V), 12A (380V). Weight: 12.55 KG. Cooling mode: Fan cooling. Speed: Not specified, but typically high-speed for CNC applications. Voltage: 220V/380V. Collet type: ER32.
Pros:
– High power output of 4.5KW suitable for demanding CNC applications.
– Fan cooling system which is simpler and less maintenance-intensive compared to w…
– Compatibility with both 220V and 380V power supplies, offering flexibility in di…
– ER32 collet type, which supports a range of tool sizes (φ3.175 mm – φ20 mm).
Cons:
– No specific speed mentioned, which could be a concern for applications requiring…
– Higher current draw at 220V (21A) could be a limitation in some electrical setup…
– Fan cooling may not be as effective as water cooling in high-temperature or high…
Water cooling system for CNC Router CW-5200
Product Details: The S&A Teyu CW-5200 water chiller has a cooling capacity of up to 1.4KW and features thermoelectric control with ±0.3℃ precision. The temperature control range is between 5-35℃. It is designed for various applications, including cooling CNC routers, CO2 lasers, and other small to medium power machines. The chiller operates in two temperature control modes: constant temperature and intelligent temperature control. It has a compact design, long service life, and is easy to use with low energy consumption. The chiller is available in 220V or 110V and comes with integrated alarm functions such as compressor time-delay protection, overcurrent protection, water
flow alarm, and high/low temperature alarms.
Pros:
– High precision temperature control with ±0.3℃ accuracy
– Compact design and long service life
– Ease of use and low energy consumption
– Integrated alarm functions for equipment protection
– Two temperature control modes: constant and intelligent
– Suitable for a variety of applications including CNC routers and laser machines
Cons:
– Requires periodic water changes (every 3 months or as needed)
– Needs a well-ventilated environment for proper operation
– Must ensure the water level is within the specified range to maintain cooling ca…
Comparison Table
Company | Product Details | Pros | Cons | Website |
---|---|---|---|---|
CNC Cooling ,CNC Cooling System Manufacturer … – TopChiller | TopChiller’s CNC Chiller and CNC Water Cooling systems are designed to cool CNC machines and spindles. These systems have a cooling capacity ranging f… | – Configured with intelligent temperature controllers for autoregulation of water… – Continuous circulation of chilled water to pre-cool machine coo… | – Requires regular maintenance to ensure optimal performance – May have higher initial costs compared to other cooling solutions – Dependent on water… | www.topchillers.com |
CNC Machining Cooling Fully Synthetic Cutting Fluid | www.amerlube.com | |||
Newbie China Spindle Cooling | CNC router tables are advanced machining tools used for precision cutting and engraving various materials. Key features include integrated vacuum tabl… | – High precision and accuracy in cutting and engraving – Advanced control systems for smooth and consistent operation – Integrated vacuum tables for s… | – High power requirements, often needing 3-phase power – Significant space and weight, requiring substantial floor space and handling – Complex setup… | www.cnczone.com |
Cnc Mist Cooling System – FO Pressurized Quantitative … | A CNC mist cooling system typically includes components such as an air compressor, misting nozzles, a mixing valve, and a coolant reservoir. The syste… | – Provides effective cooling and lubrication, reducing tool wear and improving cut… – Helps in clearing chips and debris from the cutting area, mini… | – Requires careful adjustment and maintenance to ensure the correct coolant concen… – May not be as effective in deep pockets or areas inaccessible… | www.jianhelube.com |
CNC Cooling ,CNC Water Chiller Manufacturer and Supplier … | www.air-water-chiller.com | |||
China YC Cooling Fan Manufacture and Factory | www.cncele.com | |||
Everything You Need to Know About CNC Coolants | CNC coolants, also referred to as cutting fluids, are specially formulated liquids essential for keeping machining operations running smoothly. They m… | – Prevents overheating and thermal damage to tools and workpieces by dissipating h… – Reduces friction between the cutting tool and the material, re… | – Using the wrong type of coolant can void warranties and lead to suboptimal perfo… – Coolant systems require regular maintenance to ensure consiste… | www.zintilon.com |
ChinaCNCzone HY-3040 Jewelry Engraving Machine for Sale … | www.china-cncrouter.com | |||
ACT MOTOR Spindle motor air cooling square 4.5KW … | Power: 4.5KW air-cooled square spindle motor. Brand: Changzhou ACT MOTOR. Current: 21A (220V), 12A (380V). Weight: 12.55 KG. Cooling mode: Fan cooling… | – High power output of 4.5KW suitable for demanding CNC applications. – Fan cooling system which is simpler and less maintenance-intensive compared to… | – No specific speed mentioned, which could be a concern for applications requiring… – Higher current draw at 220V (21A) could be a limitation in som… | www.act-motor.com |
Water cooling system for CNC Router CW-5200 | The S&A Teyu CW-5200 water chiller has a cooling capacity of up to 1.4KW and features thermoelectric control with ±0.3℃ precision. The temperature con… | – High precision temperature control with ±0.3℃ accuracy – Compact design and long service life – Ease of use and low energy consumption – Integrated… | – Requires periodic water changes (every 3 months or as needed) – Needs a well-ventilated environment for proper operation – Must ensure the water lev… | www.teyuchiller.com |
Frequently Asked Questions (FAQs)
Frequently Asked Questions About CNC Cooling Factories in China
What is the primary function of a CNC chiller?
A CNC chiller is designed to cool CNC machines and spindles by circulating chilled water. This process helps in managing the excess heat generated during machining, ensuring the machine operates efficiently and maintains precision. The chiller prevents issues like tool wear, coolant evaporation, and mechanical damage due to thermal expansion.
What are the key components of a CNC cooling system?
The main components include a hermetic rotary or scroll compressor for refrigerant flow, a condenser for heat dissipation, a plate heat exchanger to collect heat from the spindle, a water tank and pump for chilled water circulation, and a PID temperature controller to maintain precise temperatures. These components work together to provide efficient cooling.
How do CNC chillers maintain temperature stability?
CNC chillers use advanced temperature control systems, such as PID microprocessors, to maintain a stable temperature. These systems can regulate the temperature with high precision, often within ±0.3°C to ±0.5°C, ensuring consistent performance regardless of ambient conditions. This stability is crucial for the accurate operation of CNC machines.
What types of applications use CNC cooling systems?
CNC cooling systems are used in a variety of applications, including cooling lasers, welding machines, foam cutters, 3D printers, glass cutters, milling machines, plasma cutters, CNC metalwork machines, cylindrical grinders, lathes, and embroidery machines. These systems are essential for any machinery that generates significant heat during operation.
What kind of maintenance and support can I expect from Chinese CNC cooling manufacturers?
Chinese CNC cooling manufacturers, such as TopChiller and Teyu, offer comprehensive support and maintenance services. This includes easy installation and operation, low maintenance costs, and automatic fault detection systems that alert operators to any issues. Additionally, these manufacturers provide technical assistance and after-sales support to ensure the smooth operation of their products.