Struggling to find a plastic manufacturer you can truly rely on? With so many factories promising quality, speed, and affordability, it’s tough to know where to start—and the wrong choice can mean costly delays or disappointing results. Imagine working with a partner that brings your designs to life, consistently delivers on time, and stays within budget. The right choice unlocks smoother projects and better products. Ready to discover the very best in plastic design and manufacturing?
Dive in and see which top factories made the cut!
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Plastics Design & Manufacturing – PDM Plastics
Product Details:
PDM Plastics specializes in the design, tooling, and manufacturing of custom injection molded plastic components, offering high to medium volume production as well as secondary services such as assembly, packaging, decoration, and design.
Technical Parameters:
– Custom-built factory in Montana and production operations in Juarez, Mexico and
– Serves high to medium volume needs for plastic components
– State-of-the-art facilities for injection molding and mold building
Application Scenarios:
– Industrial products manufacturing
– Automotive components
– Consumer goods (e.g. heavy duty hangers, portable toilets, ladder components)
– Pet products, electronics, sporting, medical, battery components, agricultural,
Pros:
– Full range of services from design and tooling to secondary operations like
– Multiple manufacturing locations for flexible distribution and sourcing
– Experience across diverse industries, ensuring broad application expertise
– Emphasis on quality and timely delivery
Cons:
– No specific mention of small-volume or prototyping services, potentially less
– No detailed technical specifications (e.g. tolerances, material types) given on
Plastics Design & Manufacturing, Inc. | Plastic Fabricator
Product Details:
Plastics Design & Manufacturing, Inc. provides turnkey plastic fabrication and manufacturing services, including forming, fabrication, extrusion, machining, and finishing. They serve high tech, medical, industrial, commercial, and aerospace industries with the ability to handle projects from prototype to production.
Technical Parameters:
– Capabilities: forming, fabrication, extrusion, machining, and finishing of
– Turnkey processing from prototype to production
– AS9100 Rev D Certified (aerospace industry quality standard)
– Serving the industry for 43 years
Application Scenarios:
– Aerospace plastic components
– Medical device manufacturing
– High-tech industry plastic parts
– Industrial and commercial plastic fabrication projects
Pros:
– Integrated, turnkey manufacturing processes allowing for single-source solutions
– Certified for demanding aerospace applications (AS9100 Rev D)
– Over four decades of experience in plastic fabrication
– Ability to handle both prototypes and large-scale production runs
Cons:
– No specific mention of limitations in materials or part size
– Limited detailed information about exact product types or individual technical
Supplier of Plastic Sheet, Rod,Tube, Machined, Plastic Products …
Product Details:
Supplier and fabricator of plastic sheet, rod, tube, machined plastic products, and displays. Offers machining, sheet/rod/tube supply, and custom fabrication services for plastic components.
Application Scenarios:
– Improving or expanding product lines with custom plastic parts
– Producing marketing tools and display products for business exposure
Pros:
– Offers quality and cost-effective plastic parts
– Provides a variety of fabrication and machining services
– Supports custom solutions for different applications
– Emphasizes value and top-notch customer service
Cons:
– Lacks detailed technical specifications or product dimension information
– Limited information on supported industries or certifications
Guide to plastic product design and manufacturing
Product Details:
Criador Labs offers end-to-end plastic product design and manufacturing services, including concept, prototyping, design for manufacturability (DFM), tooling, and production support for plastic products.
Technical Parameters:
– Expertise in various plastic manufacturing processes such as injection molding,
– Capability to handle prototyping and mass production volumes
– Design for manufacturability considerations to optimize cost, performance, and
– Material selection guidance for plastics based on mechanical, thermal, and
Application Scenarios:
– Development of consumer electronics enclosures
– Automotive plastic parts manufacturing
– Medical device housings and components
– Custom industrial plastic parts
Pros:
– Comprehensive support from concept to production for plastic products
– Access to multiple manufacturing technologies for flexible solutions
– Expert guidance in material selection and manufacturability
– Rapid prototyping capability to accelerate product development
Cons:
– Lead times for tooling and mass production can be relatively long compared to
– Initial costs for tooling and setup may be high for low-volume production
Mastering Plastic Part Design: From Concept to Production – TEAM MFG
Product Details:
Plastic parts designed and manufactured using processes such as injection molding, with emphasis on optimizing designs for manufacturability and quality. The company provides a comprehensive design-to-production workflow including requirement definition, concept sketching, material selection, prototyping, and tooling.
Technical Parameters:
– Design considerations include wall thickness, draft angles, rib placement,
– Structural loading factors: static, dynamic, impact; operating environments:
– Compliance with industry-specific safety and environmental standards/regulations
– Material properties screening: coefficient of thermal expansion, transparency,
Application Scenarios:
– Mass production of complex plastic components for industrial and consumer
– Production environments requiring high-precision parts with tight tolerances.
– Applications subjected to various mechanical loads and environmental stresses.
– Products needing compliance with regulatory and safety standards.
Pros:
– Systematic design process enhances manufacturability, reduces material waste,
– Injection molding enables scalable, cost-effective mass production of complex
– Rigorous requirements definition and material screening improve product quality
– Early-stage prototyping and design for manufacturing (DFM) improve production
Cons:
– Overly strict dimensional tolerances and unnecessary complexity can
– Material selection complexity increases with additives, coatings, and advanced
– Improper design (e.g., ignoring draft angles, wall thickness) can lead to
– Meeting all regulatory, structural, and environmental requirements may prolong
Designers Plastics | Plastic Design and Manufacturing | Custom Acrylic …
Product Details:
Designers Plastics manufactures custom bath and shower products made from Acrylonitrile Butadiene Styrene (ABS) and proprietary co-extruded composite materials, offering a wide range of wall surrounds, pans, bases, trims, and accessories for residential, hospitality, and commercial use.
Technical Parameters:
– Materials used: High-impact ABS, proprietary composite blends with acrylic
– Product thickness: Nominal 0.090” (industry standard) and 0.125” (heavy-duty
– Molded color and non-porous surface for easy cleaning
– Customization available for size, color, and accessories
Application Scenarios:
– Multi-family residential housing bathroom renovations and new construction
– Hospitality industry (hotels, motels) bathtubs and shower surrounds
– Commercial building bathrooms (apartment complexes, dormitories, hospitals)
– Aging-in-place or ADA-compliant bathing environments
Pros:
– Lightweight yet highly durable and impact-resistant
– Easy installation with minimal wall preparation and no grout required
– Low maintenance; mold and mildew resistant surface
– Fully customizable design and color
Cons:
– Limited to ABS and proprietary composite materials (not ceramic, stone, or
– May not provide the premium appearance of true tile or stone surfaces
Plastic Product Design & Development – Integrated Design Systems
Product Details:
Integrated Design Systems (IDS) offers comprehensive plastic product design and engineering services, including expertise in various molding and forming processes such as blow molding, gas assist injection, injection molding, overmolding, pressure forming, rotational molding, structural foam molding, and VIM composites. They provide user-centric industrial design that integrates aesthetics and functionality, with a focus on tailoring products to optimal manufacturing processes.
Technical Parameters:
– Expertise in multiple manufacturing techniques: injection molding, blow molding
– Designs are matched to vendor capabilities, including mold design, tolerances,
– Verification of designs via computer simulation or prototyping (e.g., 3D
Application Scenarios:
– Plastic parts and products across various industries requiring custom plastic
– Projects seeking integration of aesthetics, user experience, and optimal
– Clients needing expert guidance to select cost-effective and process-appropriate
Pros:
– 40 years of proven plastics design experience with a perfect track record.
– Comprehensive expertise covering a wide range of plastics materials and
– User-centric design that integrates aesthetics with function for enhanced
– All designs verified via simulation or prototyping before production to reduce
Cons:
– No specific mention of in-house manufacturing; may rely on matching designs to
– Potentially higher initial investment due to extensive prototyping/simulation
Plastic Design Guide: Part Design, Material Selection, Processing …
Product Details:
API provides engineering and design services for the development of plastic injection molded components, specializing in material selection, part design, and processing conditions for quality and cost-effective parts.
Technical Parameters:
– Design for straight pull (up & down molding) to reduce mold complexity and cost.
– Uniform wall thickness is crucial to avoid defects such as sink marks, voids,
– Draft angles: minimum of 0.5 to 1 degree required; 1.5 to 2 degrees is standard.
– Recommended boss wall thickness: 55–65% of nominal wall for thin walls (under
– Rib thickness: 60–80% of nominal wall; rib height below 3× the wall thickness.
– Radius at corners: inside radius ≥ 0.5× wall thickness; outside radius = wall
Application Scenarios:
– Manufacturing of plastic injection molded parts for industrial, commercial, or
– Projects requiring high performance or engineering resins.
– Design and production of components involving features like bosses, ribs, holes
Pros:
– Over 250 combined years of engineering and design experience in plastic
– Expertise with a wide range of resins, including difficult-to-process
– Emphasis on cost-effective, defect-minimizing design strategies (e.g., straight
– Comprehensive support in part design, material selection, and processing
Cons:
– Complex mold actions (e.g., side pulls, cams for certain hole orientations)
– Blind holes and certain boss placements can increase the risk of defects or
– Material selection can initially be overwhelming due to the variety of resin
Plastic Product Design: How to Go From Concept to Production
Product Details:
Comprehensive guide and advisory on plastic product design, including material selection, product development, and manufacturing process optimization. Special focus on properties of different plastics and how to create efficient and environmentally friendly products. Example product discussed: PVC foam boards for signage and crafts.
Technical Parameters:
– Material properties considered: mechanical strength, chemical resistance,
– Plastic categories: thermoplastics (e.g., polyethylene, polypropylene),
– Manufacturing processes covered: injection molding, rotational molding, blow
– Product design factors: wall thickness, part geometry, material flow,
Application Scenarios:
– Signage and advertising displays
– Point of sale systems and crafts
– Industrial product components exposed to chemical or thermal stress
– Consumer products requiring optimized strength, aesthetics, and manufacturabilit
Pros:
– Optimized material selection enhances durability and performance under specific
– Effective design reduces manufacturing costs and tooling expenses
– Use of advanced technologies (e.g., AI, handheld 3D scanners) streamlines
– Environmentally considerate material choices address sustainability concerns
Cons:
– Complex design decisions require significant expertise and experience
– Plastic’s environmental impact remains a key challenge despite efforts towards
– Improper material selection or design may lead to reduced performance or
– Manufacturing optimization can add extra up-front design and engineering costs
Plastic Design Engineering – YOUR BRIDGE FROM CONCEPT TO PRODUCTION
Product Details:
Plastic Design Engineering (PDE) provides consulting services in mechanical design, injection mold tooling, prototyping, engineering, and intellectual property development for inventors, entrepreneurs, and businesses in the computer, consumer, and medical sectors, supporting projects from concept through production.
Technical Parameters:
– Expertise in mechanical design and injection mold tooling
– Prototyping and engineering processes included
– Development and support for patent protection (over 35 US and 45+ international
– Design for Manufacturing (DFM) methodologies applied
Application Scenarios:
– Design and production of plastic components for computer products
– Development of consumer plastic goods
– Intellectual property development and patenting in medical devices
– Consulting for inventors and entrepreneurs bringing new plastic products to
Pros:
– Comprehensive support from concept to production
– Emphasis on cost-effectiveness and high-quality results
– Longstanding experience (over 35 years) and a strong patent track record
– Technical expertise across materials, tooling, and production methods
Cons:
– Limited information on specific end-products or case studies
– No explicit mention of in-house manufacturing capabilities; emphasis on
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Plastics Design & Manufacturing – PDM Plastics | PDM Plastics specializes in the design, tooling, and manufacturing of custom | Full range of services from design and tooling to secondary operations like | No specific mention of small-volume or prototyping services, potentially less | www.makeitplastic.com |
| Plastics Design & Manufacturing, Inc. | Plastic Fabricator | Plastics Design & Manufacturing, Inc. provides turnkey plastic fabrication and | Integrated, turnkey manufacturing processes allowing for single-source | No specific mention of limitations in materials or part size Limited detailed |
| Supplier of Plastic Sheet, Rod,Tube, Machined, Plastic Products … | Supplier and fabricator of plastic sheet, rod, tube, machined plastic products, | Offers quality and cost-effective plastic parts Provides a variety of | Lacks detailed technical specifications or product dimension information Limited | www.plasticdesignmfg.com |
| Guide to plastic product design and manufacturing | Criador Labs offers end-to-end plastic product design and manufacturing | Comprehensive support from concept to production for plastic products Access to | Lead times for tooling and mass production can be relatively long compared to | www.criadorlabs.com |
| Mastering Plastic Part Design: From Concept to Production – TEAM MFG | Plastic parts designed and manufactured using processes such as injection | Systematic design process enhances manufacturability, reduces material waste, | Overly strict dimensional tolerances and unnecessary complexity can | www.team-mfg.com |
| Designers Plastics | Plastic Design and Manufacturing | Custom Acrylic … | Designers Plastics manufactures custom bath and shower products made from | Lightweight yet highly durable and impact-resistant Easy installation with |
| Plastic Product Design & Development – Integrated Design Systems | Integrated Design Systems (IDS) offers comprehensive plastic product design and | 40 years of proven plastics design experience with a perfect track record | No specific mention of in-house manufacturing; may rely on matching designs to | idsys.com |
| Plastic Design Guide: Part Design, Material Selection, Processing … | API provides engineering and design services for the development of plastic | Over 250 combined years of engineering and design experience in plastic | Complex mold actions (e.g., side pulls, cams for certain hole orientations) | apisolution.com |
| Plastic Product Design: How to Go From Concept to Production | Comprehensive guide and advisory on plastic product design, including material | Optimized material selection enhances durability and performance under specific | Complex design decisions require significant expertise and experience Plastic’s | www.sustainablebusinesstoolkit.com |
| Plastic Design Engineering – YOUR BRIDGE FROM CONCEPT TO PRODUCTION | Plastic Design Engineering (PDE) provides consulting services in mechanical | Comprehensive support from concept to production Emphasis on cost-effectiveness | Limited information on specific end-products or case studies No explicit | plasticsengineer.com |
Frequently Asked Questions (FAQs)
How do I find reliable plastic manufacturers for my project?
Start by searching online directories, trade shows, and industry forums for reputable companies. Ask for recommendations, read customer reviews, and check certifications. Make a shortlist and reach out to potential partners for quotes and capabilities.
What factors should I consider when choosing a factory?
Look at the manufacturer’s experience, production capabilities, quality control processes, lead times, and communication skills. Also, consider their location, minimum order requirements, and ability to handle your specific material or design needs.
How can I ensure product quality from a plastic manufacturer?
Ask about their quality assurance certifications (like ISO), request product samples, and inquire about their inspection and testing processes. Consider arranging a factory visit or hiring a third-party inspector to verify quality standards.
Do I need to provide detailed product drawings or prototypes?
Yes, detailed drawings or 3D files help manufacturers understand your requirements and provide accurate cost estimates. A physical prototype, if possible, further reduces misunderstandings and helps them produce exactly what you want.
Can plastic manufacturers also help with product design?
Many manufacturers offer design assistance and can suggest improvements for manufacturability and cost savings. If you don’t have an in-house designer, choose a supplier with in-house engineering or design services for extra support.