Are you looking for the best CNC factories in China to handle your complex tool change needs? Here’s a guide to help you navigate the top players in the industry. From Yijin Hardware to GENSUN and Rapid Direct, we’ll compare the leading CNC machining companies that excel in precision, efficiency, and customer satisfaction. Let’s dive in and find the perfect partner for your manufacturing needs.
ATC CNC Router With Automatic Tool Changer
China Linear Auto Tool Changer CNC Router Machining …
Product Details: The Linear Auto Tool Changer CNC Router typically features a robust structure with a cast steel table or heavy steel tube frame, and a T-type gantry. It has a working area that can vary from 1300x2500mm to 2000x4000mm, with a Z-axis travel of 200-600mm. The spindle power is usually 9.0KW with a speed range of 0-24000RPM. The machine is equipped with an automatic tool changer, often with 8-12 tool positions, and uses servo motors with high precision ball screws and linear guides. It supports various machining functions including 2D, 2.5D, and 3D machining, and is compatible with software like Type3,
ArtCAM, and AlphCAM. The control system can be from brands like Syntec, LNC, or Mach3, and the machine operates on 380V/50Hz power.
Pros:
– High efficiency due to automatic tool changer, reducing downtime and increasing…
– Precise machining with high accuracy and repositioning accuracy (typically ±0.02…
– Versatile applications in woodworking, furniture manufacturing, and crafts indus…
– Robust and durable construction with high-quality components like HIWIN linear g…
– Advanced control systems and compatible with various software for complex machin…
– Optional features like rotary axis, disc tool changer, and auto oil lubricating…
Cons:
– High initial cost due to advanced features and high-quality components.
– Complex setup and operation may require specialized training or technical suppor…
– Large power consumption, especially when operating the spindle and other accesso…
– Heavy and bulky, requiring significant space and careful installation.
– Maintenance and repair can be challenging due to the complexity of the machine.
how to set up a atc tool changer from china
ATC CNC Routers with Automatic Tool Changer
Product Details: The ATC CNC Wood Router, such as the STM1325D2-4A or STM1325CH, features a 4′ x 8′ working area, SYNTEC control system from Taiwan, and high-performance components like Yaskawa servo motors from Japan and HSD spindles from Italy. The machine includes a drum or linear automatic tool changer, vacuum and T-slot table, and automatic lubrication system. It supports various materials including wood, aluminum, acrylic, MDF, and PVC.
Pros:
– High precision and accuracy with ±0.03mm repositioning accuracy
– Robust construction with a welded steel structure and Hiwin linear guides
– Efficient tool changing with automatic tool changer systems
– Versatile applications in furniture making, door making, and other woodworking t…
– Strong suction power and dust collector for site cleanliness
– Automatic lubrication system for easy maintenance
Cons:
– High cost, with prices ranging from $15,000 to $21,800
– Large and heavy, requiring significant space and handling
– Complex setup and operation may require technical expertise
– Power consumption is high, requiring AC 380V/50Hz power supply
What Is An Automatic Tool Changer And The 4 Common Types
Auto Tool Changer Cnc Router 2513
Product Details: The ATC CNC Router is equipped with an automatic tool changer, allowing for quick and efficient tool switching. Key features include a high-power spindle (typically 9.0 kW or 12 hp), adjustable spindle speeds (up to 24,000 RPM), and advanced linear motion components such as ball screws and precision linear guideways. The machine often includes a multi-zone vacuum table, air or water cooling systems, and servo motors. The working area varies but can be as large as 4′ x 8′ or 2000 x 4000 mm. The control system may include user-friendly interfaces like PATHPILOT or HC-203C controllers with support for G-code
and other software compatibility.
Pros:
– Significantly improves work efficiency by reducing downtime for tool changes.
– Enhances productivity with the ability to complete multiple processes at once, s…
– Suitable for various applications including furniture manufacturing and customiz…
– High precision and accuracy with features like ball screws and precision linear…
– Advanced control systems with user-friendly interfaces and support for various s…
Cons:
– Generally more expensive than non-ATC CNC routers due to the advanced tool chang…
– Requires more complex setup and maintenance compared to simpler CNC routers.
– Higher power consumption, typically requiring a 220-240 Vac or 380V power supply…
– May have a larger footprint and heavier weight, requiring more space and handlin…
HG Machinetools Machining Center’s CNC Tool Changer
China Low Price C Type CNC Machine Center Automatic …
Product Details: A C-Type 3-Axis CNC Machine Center is a type of CNC machining center that features a c-column design where the spindle moves vertically, while the table carrying the workpiece shifts in the x and y axes. It is equipped with an automatic tool changer (ATC) system, allowing for quick and efficient tool changes without manual intervention. The machine operates on three main axes: X, Y, and Z, controlling the left-right, forward-backward, and up-down movements respectively. It uses CAD/CAM software for design and programming, translating the design into G-code that the machine executes. The machine is versatile, capable of processing various
materials such as metals, plastics, and composites, and is widely used in industries like automotive, aerospace, and medical.
Pros:
– High precision and efficiency in machining operations
– Automatic tool changer reduces manual intervention and cycle time
– Versatile and capable of processing a wide range of materials
– Suitable for high-volume and rapid projects
– Enhanced production efficiency and reduced errors
Cons:
– Higher cost compared to manual or basic CNC machines
– Requires more time to learn programming and operation
– May not include pallet changers, limiting simultaneous loading and cutting
– Limited to 3-axis movement, which may not be sufficient for complex tasks requir…
2024 Best Automatic Tool Change CNC Router …
Automatic Tool Changer Cnc Router Machine
Product Details: The Automatic Tool Changer CNC Router features a linear type auto tool changer magazine, typically with 10-12 tool positions. It has a working area of around 1300x2500mm to 2000x4000mm, depending on the model. The machine is equipped with a high-power ATC spindle (usually 9.0KW air cooling spindle) and AC servo motors for the X, Y, and Z axes. The drive system includes helical rack and pinion for the X and Y axes and high precision ball screw for the Z axis. The machine also features a rigid gantry and linear rail system, ensuring high accuracy and fast cutting speeds. The
operating system can be NC Studio, Syntec, or other optional controllers, and it supports G Code and M Code command languages.
Pros:
– Automates tool changes, reducing production time and operator intervention.
– High accuracy and repeatability, typically +/-0.03mm/300mm and +/-0.04mm/300mm r…
– Fast cutting speeds, with max working speeds up to 45000/min.
– Suitable for various applications including furniture manufacturing, sign making…
– Strong and durable machine structure with cast steel table and aluminum T-Plate…
– Advanced control systems with intelligent processing speed control and collision…
Cons:
– Higher initial cost compared to non-ATC CNC routers.
– Complex setup and maintenance requirements due to the automated tool changer sys…
– Dependence on high-quality spindles and servo motors for optimal performance.
– Potential for mechanical issues if not properly maintained, which could lead to…
Comparison Table
Company | Product Details | Pros | Cons | Website |
---|---|---|---|---|
ATC CNC Router With Automatic Tool Changer | www.igoldencnc.com | |||
China Linear Auto Tool Changer CNC Router Machining … | The Linear Auto Tool Changer CNC Router typically features a robust structure with a cast steel table or heavy steel tube frame, and a T-type gantry…. | – High efficiency due to automatic tool changer, reducing downtime and increasing… – Precise machining with high accuracy and repositioning accuracy… | – High initial cost due to advanced features and high-quality components. – Complex setup and operation may require specialized training or technical… | www.tradekorea.com |
how to set up a atc tool changer from china | www.cnczone.com | |||
ATC CNC Routers with Automatic Tool Changer | The ATC CNC Wood Router, such as the STM1325D2-4A or STM1325CH, features a 4′ x 8′ working area, SYNTEC control system from Taiwan, and high-performan… | – High precision and accuracy with ±0.03mm repositioning accuracy – Robust construction with a welded steel structure and Hiwin linear guides – Effici… | – High cost, with prices ranging from $15,000 to $21,800 – Large and heavy, requiring significant space and handling – Complex setup and operation may… | www.stylecnc.com |
What Is An Automatic Tool Changer And The 4 Common Types | www.lvcnc.com | |||
Auto Tool Changer Cnc Router 2513 | The ATC CNC Router is equipped with an automatic tool changer, allowing for quick and efficient tool switching. Key features include a high-power spin… | – Significantly improves work efficiency by reducing downtime for tool changes. – Enhances productivity with the ability to complete multiple processe… | – Generally more expensive than non-ATC CNC routers due to the advanced tool chang… – Requires more complex setup and maintenance compared to simple… | www.starmacnclaser.com |
HG Machinetools Machining Center’s CNC Tool Changer | hgmachinetools.com | |||
China Low Price C Type CNC Machine Center Automatic … | A C-Type 3-Axis CNC Machine Center is a type of CNC machining center that features a c-column design where the spindle moves vertically, while the tab… | – High precision and efficiency in machining operations – Automatic tool changer reduces manual intervention and cycle time – Versatile and capable of… | – Higher cost compared to manual or basic CNC machines – Requires more time to learn programming and operation – May not include pallet changers, limi… | www.allescncmachine.com |
2024 Best Automatic Tool Change CNC Router … | forsuncnc.com | |||
Automatic Tool Changer Cnc Router Machine | The Automatic Tool Changer CNC Router features a linear type auto tool changer magazine, typically with 10-12 tool positions. It has a working area of… | – Automates tool changes, reducing production time and operator intervention. – High accuracy and repeatability, typically +/-0.03mm/300mm and +/-0.04… | – Higher initial cost compared to non-ATC CNC routers. – Complex setup and maintenance requirements due to the automated tool changer sys… – Depende… | www.tekaicnc.com |
Frequently Asked Questions (FAQs)
Frequently Asked Questions About Tool Change CNC Factories in China
What is an Automatic Tool Changer (ATC) CNC Router and how does it work?
An ATC CNC Router is a machine that can automatically change tools during the processing of materials, such as wood, metal, or acrylic, without stopping the work. This is achieved through a computer program that controls the movement of the gantry and spindle, allowing the machine to release one tool and pick up another from a tool magazine, significantly increasing efficiency and reducing manual labor.
What are the key features of ATC CNC Routers used in Chinese factories?
ATC CNC Routers in Chinese factories often feature a robust steel structure for durability, high-precision components like Taiwan TBI ball screws and Hiwin linear guides, and advanced control systems that allow for continuous operation even during power outages. They also come with vacuum tables and customizable tool magazines that can hold multiple tools, enhancing both efficiency and accuracy.
How do ATC CNC Routers improve production efficiency and accuracy?
ATC CNC Routers greatly improve production efficiency by automating the tool change process, which reduces downtime and increases the overall speed of production. The precision of these machines is unparalleled due to their computer numerical control, ensuring that each part meets strict requirements without the need for manual adjustments. This results in continuous and accurate production of goods.
What types of industries benefit from using ATC CNC Routers in China?
ATC CNC Routers are beneficial for a wide range of industries, including woodworking, advertising, and manufacturing of precision parts for sectors like automotive, aerospace, and electronics. These machines can perform various tasks such as engraving, milling, chamfering, and drilling, making them versatile and essential for complex and large-scale production projects.
How do Chinese CNC factories ensure quality and precision in their products?
Chinese CNC factories ensure quality and precision by adhering to international standards and using state-of-the-art machinery. They integrate advanced technology, such as Industry 4.0 norms, and maintain a high level of skill and expertise. Additionally, these factories focus on meticulous material selection and rigorous quality control processes to guarantee top-notch results in every product.