Are you looking for the best custom spur gear factories in China to meet your precise engineering needs? With numerous top-notch manufacturers, choosing the right one can be daunting. Let’s dive into a comparison of the leading custom spur gear factories in China, highlighting their unique strengths and capabilities.
China Gear Motions – Precision Gear Manufacturer located in …
Product Details: China Gear Motions specializes in manufacturing custom cut and ground gears for OEMs worldwide. Their product range includes precision ground helical gears, spur gears, pump gears, bevel gears, worm gears, as well as multiple types of sprockets, timing pulleys, shafts, and splines. They manufacture gears from various materials such as steel, brass, bronze, cast iron, ductile iron, aluminum, and powdered metals. The company caters to diverse industries including medical devices and mining, providing high precision and heavy-duty gears respectively.
Pros:
– Wide range of precision gear manufacturing capabilities
– Ability to meet demanding specifications and tight tolerances
– Custom manufacturing from start to finish or from provided blanks
– High-quality gears delivered in a timely manner
– Diverse material options
– Specialization in various industries such as medical devices and mining
Cons:
– No specific information on pricing or cost-effectiveness
– No details on after-sales service or customer support
– Potential logistical challenges due to international shipping from China
China Spur Gears Manufacturers, Suppliers
Product Details: The spur gear sets are specifically designed for use in agricultural harvesters and various industrial applications. Key materials include 16MnCr5, 20 CrMnTi, 42 CrMo, 304 Stainless Steel, S45C, 18CrNiMo7-6, 4140H, and Steel 8620H. Modules range from 1M to 11M, with precision levels such as DIN5, DIN6, DIN7, ISO5, ISO6, ISO7, and AGMA11. Heat treatments include carburizing, nitriding, induction hardening, and carbonitriding. Hardness levels vary from 55HRC to 62HRC and 700HV. The gear teeth are ground with high precision, and profile and lead modifications are incorporated for optimum performance. Pressure angles are typically 20°.
Pros:
– High precision and durability
– Engineered for exceptional performance and reliability
– Various material options to suit different applications
– Advanced heat treatments for enhanced hardness and longevity
– Incorporation of profile and lead modifications for optimal performance
Cons:
– Limited information on specific applications beyond agricultural harvesters
– No detailed warranty or maintenance information provided
– High precision and specialized materials may increase cost
China Custom Spur Gears Professional Manufacturer
Product Details: China Custom Spur Gears are the simplest type of gear, used for transmitting motion between two parallel shafts. They are characterized by their straight-cut teeth and are commonly specified by the ‘module’ unit as per ISO standards, with a typical pressure angle of 20 degrees. These gears can provide gear reduction or increase speed, and they can increase force by reducing output speed while increasing torque. The manufacturing process includes CNC machining, spline, thread rolling, gear hobbing, and other methods. The gears undergo integral quenching and tempering for superior mechanical performance, high strength, and deformation resistance. Custom profiling options are
available, including fully machine cut gears, flame cut profiles, and laser cut profiles for various applications.
Pros:
– High mechanical performance and strength due to integral quenching and tempering
– Ability to provide gear reduction or increase speed
– Can increase force by reducing output speed while increasing torque
– Various profiling options available, including fully machine cut, flame cut, and…
– Used in high load precision applications such as mining, construction, and marin…
Cons:
– Spur gears easily make noise due to the collision of teeth during meshing
Precision Spur Gear Manufacturing at China Gear Motions
Product Details: Spur gears are simple, easily manufactured gears used for transmitting power between parallel axes. They have teeth that project radially on the disc and are commonly used for speed reduction or increase, torque multiplication, and enhancing resolution and accuracy in positioning systems. Key details include the module (a measurement of the size and teeth number), pitch (tooth spacing), and pressure angle (the angle of tooth drive action). Spur gears can be made from various materials such as carbon steel, alloy steel, cast iron, aluminum, brass, and plastic, each with its own strengths and weaknesses[3][4][5].
Pros:
– Simple and easy to manufacture
– Effective for speed reduction or increase and torque multiplication
– Enhance resolution and accuracy in positioning systems
– Available in various materials to suit different applications
– No thrust forces produced, making them stable in operation
Cons:
– High stress on mating teeth, leading to noisy operation
– Limited ability to transfer energy at high speeds and torques
– Heavier gears can be harder to stop or reverse due to inertia
– Require precise mounting and lubrication for smooth operation
– Potential for thermal stress cracks if induction hardening is applied incorrectl…
Spur Gear – Custom Gear Manufacturer in China
Product Details: Chamol Gear custom manufactures high-quality spur gears in China. The accuracy of these gears is up to DIN class 3, and the maximum pitch diameter is 2500mm. The company offers a range of spur gear designs and materials to meet various application needs.
Pros:
– High accuracy up to DIN class 3
– Large maximum pitch diameter of 2500mm
– Custom manufacturing to meet specific application needs
Cons:
– Limited information available on the website regarding specific drawbacks or lim…
– No mention of noise reduction or load handling capabilities compared to other ge…
China Metric Spur Gears Factory
Product Details: Metric spur gears are cylindrical disks with involute-shaped teeth cut into their face. They are available in various materials such as structural carbon steel, alloy steels, gray cast iron, stainless steels, and engineering plastics. These gears come in different modules (e.g., 0.5, 0.8, 1, 1.5, 2, 2.5, 3, 4, 5, 6, 8, 10) and can be customized with secondary operations like opening the bore, adding keyways, tapped holes, or reducing the hub diameter. They are used with parallel shafts and offer high efficiency due to their rolling contact meshing.
Pros:
– Simple form and easy to manufacture
– High efficiency of about 95-98% due to rolling contact meshing
– Available in a variety of materials and configurations
– Can be customized with secondary operations
– Suitable for use with parallel shafts
Cons:
– Limited to applications with parallel shafts
– May require additional processing for specific applications
– Can be noisy if not properly aligned or maintained
China Custom Spur Gear Manufacturers Factory and …
Product Details: Custom spur gears are manufactured from materials such as aluminum, brass, iron, and stainless steel. These gears are suitable for various industries including aerospace, automotive, medical, and manufacturing. Capabilities include precision CNC machining, milling, turning, and high volume production runs. Gears can be customized to meet specific tolerances and standards such as ANSI, ASME, and ASTM.
Pros:
– High precision and accuracy in gear manufacturing
– Wide range of materials and customization options
– Compliance with industry standards such as ANSI, ASME, and ASTM
– High volume production capabilities
– Lean manufacturing and JIT delivery options
Cons:
– High initial setup costs for custom manufacturing
– Potential lead times for large or complex orders
– Material limitations based on the application requirements
– Quality control and inspection costs may be additional
China Custom Manufacturing Steel Forged Small Spur Gear
Product Details: Spur gears are manufactured from various materials including structural carbon steel (S45C), structural alloy steels (SCM440, SCM415), gray cast iron (FC200), stainless steels (SUS303, SUS304), and engineering plastics. They are available in different configurations such as ground, cut, and sintered metal types. Spur gears can be customized with various modules and numbers of teeth, and they are used in applications with two parallel shafts. They can be modified to include keyways, set screws, and other fastening methods.
Pros:
– High strength and abrasion resistance, especially when made from hardened materi…
– Compact and lightweight designs available, such as hubless and thin face spur ge…
– Versatile material options to suit different application requirements.
– Customizable to fit specific needs, including secondary operations on bores, sha…
Cons:
– May require additional fastening methods to prevent shifting on the shaft.
– Some types, like those not hardened, may have lower durability compared to harde…
– Limited thrust load capacity, as spur gears produce no thrust forces.
China Spur Gears Manufacturers and Suppliers
Custom large stainless spur gears for sale china-Baoxin …
Product Details: Baoxin’s custom large stainless spur gears are cylindrical components with straight, parallel teeth. They are available in a wide range of sizes, from a diameter of 200mm to 8000mm. These gears are designed to transmit motion and power between parallel shafts, making them suitable for various industrial applications. The gears can be customized to meet specific requirements, including different materials and design specifications.
Pros:
– Wide range of size availability (Dia. 200mm – 8000mm) to fit various application…
– Customizable to meet specific industrial needs.
– Made from high-quality materials, such as stainless steel, for durability and co…
Cons:
– Limited information available on the website regarding specific materials, load-…
– No details provided on the website about the manufacturing process or additional…
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| China Gear Motions – Precision Gear Manufacturer located in … | China Gear Motions specializes in manufacturing custom cut and ground gears for OEMs worldwide. Their product range includes precision ground helical… | – Wide range of precision gear manufacturing capabilities – Ability to meet demanding specifications and tight tolerances – Custom manufacturing from… | – No specific information on pricing or cost-effectiveness – No details on after-sales service or customer support – Potential logistical challenges d… | chinagearmotions.com |
| China Spur Gears Manufacturers, Suppliers | The spur gear sets are specifically designed for use in agricultural harvesters and various industrial applications. Key materials include 16MnCr5, 20… | – High precision and durability – Engineered for exceptional performance and reliability – Various material options to suit different applications – A… | – Limited information on specific applications beyond agricultural harvesters – No detailed warranty or maintenance information provided – High precis… | www.michiganmech.com |
| China Custom Spur Gears Professional Manufacturer | China Custom Spur Gears are the simplest type of gear, used for transmitting motion between two parallel shafts. They are characterized by their strai… | – High mechanical performance and strength due to integral quenching and tempering – Ability to provide gear reduction or increase speed – Can increas… | – Spur gears easily make noise due to the collision of teeth during meshing | www.chinametalgoods.com |
| Precision Spur Gear Manufacturing at China Gear Motions | Spur gears are simple, easily manufactured gears used for transmitting power between parallel axes. They have teeth that project radially on the disc… | – Simple and easy to manufacture – Effective for speed reduction or increase and torque multiplication – Enhance resolution and accuracy in positionin… | – High stress on mating teeth, leading to noisy operation – Limited ability to transfer energy at high speeds and torques – Heavier gears can be harde… | chinagearmotions.com |
| Spur Gear – Custom Gear Manufacturer in China | Chamol Gear custom manufactures high-quality spur gears in China. The accuracy of these gears is up to DIN class 3, and the maximum pitch diameter is… | – High accuracy up to DIN class 3 – Large maximum pitch diameter of 2500mm – Custom manufacturing to meet specific application needs | – Limited information available on the website regarding specific drawbacks or lim… – No mention of noise reduction or load handling capabilities co… | www.chamolgear.com |
| China Metric Spur Gears Factory | Metric spur gears are cylindrical disks with involute-shaped teeth cut into their face. They are available in various materials such as structural car… | – Simple form and easy to manufacture – High efficiency of about 95-98% due to rolling contact meshing – Available in a variety of materials and confi… | – Limited to applications with parallel shafts – May require additional processing for specific applications – Can be noisy if not properly aligned or… | www.chinatransmissions.com |
| China Custom Spur Gear Manufacturers Factory and … | Custom spur gears are manufactured from materials such as aluminum, brass, iron, and stainless steel. These gears are suitable for various industries… | – High precision and accuracy in gear manufacturing – Wide range of materials and customization options – Compliance with industry standards such as A… | – High initial setup costs for custom manufacturing – Potential lead times for large or complex orders – Material limitations based on the application… | www.michiganmech.com |
| China Custom Manufacturing Steel Forged Small Spur Gear | Spur gears are manufactured from various materials including structural carbon steel (S45C), structural alloy steels (SCM440, SCM415), gray cast iron… | – High strength and abrasion resistance, especially when made from hardened materi… – Compact and lightweight designs available, such as hubless and… | – May require additional fastening methods to prevent shifting on the shaft. – Some types, like those not hardened, may have lower durability compared… | www.sydensen.com |
| China Spur Gears Manufacturers and Suppliers | www.belongear.com | |||
| Custom large stainless spur gears for sale china-Baoxin … | Baoxin’s custom large stainless spur gears are cylindrical components with straight, parallel teeth. They are available in a wide range of sizes, from… | – Wide range of size availability (Dia. 200mm – 8000mm) to fit various application… – Customizable to meet specific industrial needs. – Made from hi… | – Limited information available on the website regarding specific materials, load-… – No details provided on the website about the manufacturing pro… | www.baoxincz.com |
Frequently Asked Questions (FAQs)
Frequently Asked Questions About Custom Spur Gear Factories in China
What types of industries use custom spur gears manufactured in China
Custom spur gears from Chinese manufacturers are widely used in various industries, including agricultural machinery, engineering machinery, factory automation, packaging machines, industrial robots, food processing machines, and more. They are also essential in construction, mining, and automotive sectors due to their reliability and efficiency in power transmission.
How are custom spur gears typically manufactured
The manufacturing process for custom spur gears involves several steps. It starts with cutting off round rod material, followed by turning blanks on a lathe, and then tooth cutting using specialized gear hobbing machines or CNC machines. Additional processes may include deburring, adding set screw holes and keyways, and heat treatment to enhance mechanical performance and hardness.
What materials are commonly used to make custom spur gears
Custom spur gears can be made from a variety of materials, including hardened steel (such as SAE8620 or 42CrMo), stainless steel, alloy steels, and even copper alloys. The choice of material depends on the application requirements, such as the need for high strength, corrosion resistance, or thermal conductivity.
How can I ensure the quality of custom spur gears from Chinese manufacturers
To ensure the quality of custom spur gears, look for manufacturers that are ISO9001 certified or have other relevant quality standards like IATF16949. You should also verify the supplier through online B2B platforms, attend trade fairs, and seek recommendations. Checking the manufacturing process and inspecting samples before placing a bulk order can also help in ensuring quality.
What are the benefits of purchasing custom spur gears in bulk from Chinese manufacturers
Purchasing custom spur gears in bulk from Chinese manufacturers offers several benefits, including economies of scale, lower production costs, and streamlined inventory management. Bulk orders often come with discounts, which can enhance your cost efficiency and competitiveness in the market. Additionally, reliable suppliers can ensure consistent quality and timely delivery.